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(1)

Jan Venselaar

1

, Nathalie Márquez

1

, Patrick Reumerman

2

, M.VanDael

3

, Jan Broeze

4

, Luc Pelkmans

5

INTEGRATED PROCESSING OF BIOMASS RESOURCES TO OPTIMIZE

ECONOMICS AND SUSTAINABILITY

1

Results of the Energy Conversion Park project

1 Avans University of Applied Sciences, Breda, The Netherlands 2 BTG Biomass Technology Group BV, Enschede, The Netherlands

3 Hasselt University, Centre Environmental Sciences, Diepenbeek, Belgium 4 Wageningen University, Wageningen, The Netherlands

5 VITO NV, Mol, Belgium

Subcontractors ECP-partners

Conclusions & Recommendations

 Simple models make possible to optimize integrated processing of

waste biomass resources.

 Integration of different biomass processing steps leads to improved

product and energy output, better economic performance, and better CO2 emission reduction and sustainability.

 Process integration increases the economic possibilities to use

low-value biomass waste streams.

 Combined biomass processing facilities make it easier to respond to

seasonal variability in supply and demand

Public Products & Information

 Simple models and tools to assess and optimize energetic and

economic optimisation of possible process integration configurations

 Webbased knowledge system to disseminate experience gained

when developing such optimised biomass procurement plants (

accessible through www.ecp-biomass.eu – main information in

Dutch

)

 5 case studies for real business models in Flanders and the

Netherlands: Breda, Moerdijk, Lommel, Beerse-Merksplas, Sluiskil

 Papers, posters and publications, in English

(

accessible through www.bio-based.nl  projects  ECP project

)

ECP 2 Sluiskil

ECP 5 Beerse ECP 3 Moerdijk

ECP 6 B. Limburg ECP 4 Breda

fig 1 ECP cases for which business cases have been developed

with their main resources area (local low value biomass streams)

0

Energy Conversion Park (ECP) Interreg project, 2010 - 2013

A biomass energy conversion park (ECP) is defined as a synergetic multi-dimensional biomass conversion site with a highly integrated set of conversion technologies in which a multitude of regionally available biomass (residue) sources are converted into energy and

materials. It will increase energy efficiency and improve profitability so biomass can compete better with fossil sources. 5 partners from Belgium and the Netherlands have developed ‘proof of principle’ business cases for 5 cases in the region

Biomass 1 Biomass 2 Biomass .. Electricity Bio-fuels Intermediate compounds and Products Technology 1 Technology 2 Technology ..

Heat exchange with other industry

Technology .. Technology ...

Exchange of biogas and materials

Heat for housing

Schematic representation of an ECP

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INTEGRATED PROCESSING OF BIOMASS RESOURCES TO OPTIMIZE ECONOMICS AND SUSTAINABILITY

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Subcontractors ECP-partners

2

Process Integration example: case ECP Moerdijk

(heat integration options are show n only partially

Of the 5 cases for which business models have been made: Moerdijk is a good example to show how an actual and economic feasible business case would look like thanks to extensive process integration and

bio-cascading

Fig. 2 proposed set-up for the ECP Moerdijk

 Innovative aspects are the integrated processing of low grade biomass leading to higher value products and at the same time maximal use of the

available resources.

 The more expensive technologies: grass refining, pyrolysis and biogas upgrading, are made economically more feasible through the use of ‘cheap’

heat and materials produced by the other processes.

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INTEGRATED PROCESSING OF BIOMASS RESOURCES TO OPTIMIZE ECONOMICS AND SUSTAINABILITY

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Subcontractors ECP-partners

Fig. 4 Internal rate of return of the ECP

Moerdijk as a function of prices of products

and resources

4

Effect of input and output variations

 The IRR is hardly influenced by variations of grass input, the energy efficiency somewhat more.  It implies that the ‘extra’ profit from extracting proteins just balances the extra costs involved.

Fig. 3 Internal rate of return of the ECP

Moerdijk as a function of the grass from

nature reserves input

 The profitability of the ECP is more influenced by the prices the products yield then the costs of resources  The value of ‘biotickets’ do influence the profitability too a large extent therefore.

3

Sustainability

 Optimal and better use of low valued regional resources is possible.

 ‘2nd generation’ biofuels because of use of real waste streams, no ‘ILUC’.

 Reduction of import of biomass for ‘renewable energy’ requirements through novel technology options using local

biomass for biobased chemistry and materials.

 Energy and resources available for further fossil C reduction through biocascading

 The basic principle of the ECP, a multidimensional approach and strong process integration, seems to w ork.

Profitability is higher and fluctuations in supply, demand and prices are being dampened out.

 Extra options for fossil C replacement

The profitability is enhanced through use of

so-called ‘biotickets’ which are Dutch tradable

certificates to comply with biofuel requirements

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INTEGRATED PROCESSING OF BIOMASS RESOURCES TO OPTIMIZE ECONOMICS AND SUSTAINABILITY

page 4

Subcontractors ECP-partners

6

Project references

 Schreurs, E., ‘GIS based assessment of the biomass potential from Phytoremediation of contaminated

agricultural land in the Campine region in Belgium’,

Biomass and Bioenergy

,

Volume 35, Issue 10

,

15

October 2011

,

4469-4480

 Van Dael, M. etal, ‘A techno-economic evaluation of an energy conversion park’,

Applied Energy 104

(2013) 611–622

 Van Dael etal, ‘Determining potential locations for biomass valorization using a macro screening

approach’,

Biomass and Bioenergy

,

Volume 45

,

October 2012

,

175-186

. Conference papers

 ORBIT2012, Rennes, june 2012

 Pelkmans L. etal, ‘Valorisation of biomass waste streams in local energy conversion parks’,  8th International Conference on Renewable Resources and Biorefineries RBB8 Toulouse 2012

 Pieper, H. etal, ‘A techno-economical evaluation of a biomass energy conversion park’,  20th European Biomass Conference & Exhibition, Milano, 18- 22 June 2012

 Guisson, R., ‘BioEnergy Conversion Park in the province of Limburg (Belgium), An economic

viability check of a biomass utilization concept forbioEnergy’,

 Marquez Luzardo, N. etal,’ Biomass Based Energy Conversion Parks: A multidimensional approach

for efficient use of biomass’,

 Pieper, H. , etal, ‘Evaluation of advanced modelling for optimisation of biowaste valorisation in

complex conversion systems – towards bio-refineries’,

 CHISA Prague, august 2012

 Márquez Luzardo, N., Venselaar, J, ‘Biobased targeted chemical engineering education, role and

impact of biobased energy and resource development projects’

5

Further development options

 Coupling the ECP to the industrial heat exchange network presently under development on the site

 Greenhouses development close to the site, offers extra sources of biomass and an extra outlet for CO2  Chemical industry on site and in the surrounding region is developing biobased chemistry

 an ECP w ill form a focal point and platform for further ‘biobased industrial development’

8

Contact

dr. ir. Jan Venselaar

Research Group Sustainable Business Operation Avans University of Applied Sciences,

4800 RA, Breda, The Netherlands E-mail: j.venselaar@avans.nl

(www.duurzamebedrijfsvoering.nl)

7

Project websites

www.ecp-biomass.eu (main information in Dutch)

papers and documents directly through: www.bio-based.nl  projects  ECP project

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