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University of Groningen

Not lean by default Ziengs, Nick

IMPORTANT NOTE: You are advised to consult the publisher's version (publisher's PDF) if you wish to cite from it. Please check the document version below.

Document Version

Publisher's PDF, also known as Version of record

Publication date: 2018

Link to publication in University of Groningen/UMCG research database

Citation for published version (APA):

Ziengs, N. (2018). Not lean by default: Exploring practices, their design, and underlying mechanisms driving performance. University of Groningen, SOM research school.

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Downloaded from the University of Groningen/UMCG research database (Pure): http://www.rug.nl/research/portal. For technical reasons the number of authors shown on this cover page is limited to 10 maximum.

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Not lean by default:

Exploring practices, their design, and

underlying mechanisms driving

performance

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Publisher: University of Groningen

Groningen, The Netherlands

Printer: Ipskamp Printing

Enschede, The Netherlands

ISBN: 978-94-034-0479-0 (print)

978-94-034-0478-3 (digital) © 2018 Nick Ziengs

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system of any nature, or transmitted in any form or by any means, electronic, mechanical, now known or hereafter invented, including photocopying or recording, without prior written permission of the author.

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517640-L-bw-Ziengs-SOM 517640-L-bw-Ziengs-SOM 517640-L-bw-Ziengs-SOM 517640-L-bw-Ziengs-SOM Processed on: 14-3-2018 Processed on: 14-3-2018 Processed on: 14-3-2018

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Not lean by default:

Ex

ploring practices, their design, and underlying

mechanisms driving performance

Proefschrift

ter verkrijging van de graad van doctor aan de Rijksuniversiteit Groningen

op gezag van de

rector magnificus prof. dr. E. Sterken en volgens besluit van het College voor Promoties.

De openbare verdediging zal plaatsvinden op donderdag 26 april 2018 om 12.45 uur

door

Nick Ziengs

Geboren op 17 december 1985 te Coevorden

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Promotores

Prof. dr. D. P. van Donk Prof. dr. J. Riezebos

Beoordelingscommissie

Prof. dr. ir. C.T.B. Ahaus Prof. dr. ir. J.C. Fransoo Prof. dr. M. Stevenson

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C

Contents

Chapter 1 Introduction... 1

1.1 Lean manufacturing ... 1

1.2 Lean manufacturing practices ... 7

1.3 Lean manufacturing practices and their design ... 13

1.4 Outline ... 15

Chapter 2 The Distinctive Roles of Core and Infrastructural Quality Management Practices: A Meta-Analytical Structural Equation Modeling Study ... 25 2.1 Introduction ... 25 2.2 Background ... 29 2.3 Methodology ... 44 2.4 Results ... 53 2.5 Discussion ... 66 2.6 Conclusion ... 73

Chapter 3 The Placement of Effective Work-In-Progress Restrictions in Route-Specific Unit-Based Pull Production Systems: A Discrete-Event Simulation Study ... 75

3.1 Introduction ... 75

3.2 Background ... 78

3.3 Methodology ... 90

3.4 Results ... 96

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Chapter 4 Motivational Mechanisms in Work-In-Progress Restricted

Production Systems: An Experimental Study ... 113

4.1 Introduction ... 113 4.2 Background ... 117 4.3 Methodology ... 131 4.4 Analysis ... 145 4.5 Results ... 150 4.6 Discussion ... 157 4.7 Conclusion ... 174

Chapter 5 Conclusion and Discussion ... 177

5.1 Introduction ... 177

5.2 Summary and main findings ... 178

5.3 Theoretical implications ... 184 5.4 Practical implications ... 191 5.5 Concluding remark ... 193 References ... 195 Summary ... 215 Nederlandse Samenvatting ... 223 Dankwoord ... 231 Appendix A ... 233 Appendix B ... 234

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No parts of this publication may be reproduced, stored in a retrieval system of any nature, or transmitted in any form or by any means, electronic, mechanical, photocopying,

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