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Surface Bubble Nucleation Stability

James R. T. Seddon,1,*E. Stefan Kooij,2Bene Poelsema,2Harold J. W. Zandvliet,2and Detlef Lohse1 1Physics of Fluids, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands

2Solid State Physics, MESAþInstitute for Nanotechnology, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands

(Received 26 October 2010; published 2 February 2011)

Recent research has revealed several different techniques for nanoscopic gas nucleation on submerged surfaces, with findings seemingly in contradiction with each other. In response to this, we have systematically investigated the occurrence of surface nanobubbles on a hydrophobized silicon substrate for various different liquid temperatures and gas concentrations, which we controlled independently. We found that nanobubbles occupy a distinct region of this parameter space, occurring for gas concentrations of approximately 100%–110%. Below the nanobubble region we did not detect any gaseous formations on the substrate, whereas micropancakes (micron wide, nanometer high gaseous domains) were found at higher temperatures and gas concentrations. We moreover find that supersaturation of dissolved gases is not a requirement for nucleation of bubbles.

DOI:10.1103/PhysRevLett.106.056101 PACS numbers: 68.08.p

Bubbles normally rapidly dissolve unless the system is out of equilibrium. Surface nanobubbles are an exception [1–8]. These gaseous bubbles are trapped at the solid-liquid interface, with typical dimensions of 100 nm width and 10–20 nm height [9]. Their corresponding radii of curvature are usually less than1 m; thus, the predic-tion from the standard diffusion model would be complete dissolution in1 s in degassed water. However, surface nanobubbles have been found to persist for at least 5 days [10], some 11 orders of magnitude longer than the simple expectation. Understanding this apparent stability to diffu-sion has been the prime research question on nanobubbles ever since their discovery.

One possible explanation for this discrepancy is that nanobubbles become coated with diffusion-limiting con-taminants [10], which is disheartening but possibly true. An alternative explanation is that gas is diffusing out of the nanobubbles, but that this diffusive outflux is stably bal-anced by an influx of gas at the contact line [11]. Whatever the stabilizing factor is, nanobubbles remain on the solid-liquid interface until the experiment is stopped and the system dried, or until the liquid evaporates. Hence, nano-bubbles can be considered stable.

We now turn our attention to nanobubble nucleation. Several important observations already exist: electrolysis is an obvious creation mechanism [12,13]. Also local supersaturation of dissolved gases in the liquid is consid-ered to be a possibility for high-density nucleation. Indeed, substrate heating [14,15] and alcohol-water exchange [14,16] are prominent techniques, too. The claim is that these latter two methods result in the system being pushed far from thermodynamic equilibrium, through the introduction of both temperature (direct heating, or exo-thermic reaction) and gas concentration (supersaturation due to heating) variations. However, it is unknown whether one, or both, of these variations is the most important,

and further research is urgently required to solve this mystery.

In this Letter we directly investigate this specific point by independently controlling liquid temperature and dis-solved gas concentration during deposition. Our observa-tions are fourfold: (i) liquid temperature and dissolved gas concentration variations can both lead to the creation of nanobubbles, (ii) supersaturation is not an essential ingredient for nucleation, (iii) nanobubbles are created in a distinct region of our stability diagram, and (iv) pushing the system further above equilibrium leads to the prefer-ential creation of a different gaseous domain, namely, micropancakes [17,18].

We first describe our experimental method. The sub-strate was a silicon wafer that had been hydrophobized with perfluorodecyltrichlorosilane (PFDTS), following the guidelines of Ref. [18]. It was mounted on a temperature controlled sample plate (331 temperature controller, Lakeshore, USA) within a purpose-built atomic force mi-croscope (AFM) liquid cell.

For the liquid, pure water was prepared using a Simplicity 185 system (Millipore, France). The water flask was placed on top of a hotplate with feedback control (Ika, Germany), and the temperature and oxygen content of the water were measured using a PSt3 oximeter (PreSens, Germany). The oximeter gave a very accurate (& 0:5%) reading of oxygen concentration and the bulk measure differed from that in the liquid cell by no more than 1%. Furthermore, we used the oxygen concentration to estimate air saturation, bearing in mind that diffusion coefficients of nitrogen and oxygen are approximately the same (DN2  2:0  109m2=s; D

O2 2:4  109 m2=s) [19,20].

We constructed three-dimensional topographical images of the substrate with an Agilent 5100 AFM in tapping mode. The cantilevers were hydrophilic, Au-back-coated Si3N4 Veeco NPG probes (radius of curvature 30 nm, full PRL106, 056101 (2011) P H Y S I C A L R E V I E W L E T T E R S 4 FEBRUARY 2011week ending

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tip cone angle 35), with resonance frequencies in liquid of !liq0  15–25 kHz. In the current experiments we operated the AFM at a frequency typically 0.2 kHz lower than resonance, with a set point of 90%.

The experimental method was as follows: (i) Set the substrate temperature to the desired value; (ii) set the temperature of the hotplate on which the water flask is placed to a certain value; (iii) use slow heating or cooling to adjust the gas concentration, with the aid of a magnetic stirrer; (iv) when the oximeter and temperature readings were at the required values, extract liquid from the water flask with a glass and metal syringe and deposit onto the substrate (this procedure lasted no longer than 5–6 s); (v) scan the substrate (which took 10 min per scan of 2 m  2 m).

This whole procedure has allowed us to investigate directly the effects of both gas concentration and liquid temperature independently and immediately after deposi-tion on nanobubble formadeposi-tion.

We now report our findings, beginning with gas-saturated water in equilibrium with the substrate; i.e., the substrate and liquid were set to the same temperature (i.e., Tliq¼ Tsub). This is significantly different to previous temperature studies, whereby the liquid parameters were unknown due to use of the ethanol-water exchange [14], by thermally ramping the substrate temperature [15,21], or by rapidly heating the liquid prior to deposition [15].

Our first observation is that the supersaturation of gases dissolved in the liquid is not a prerequisite for nanobubble formation. To demonstrate this we plot the total volume of all nanobubbles on a2 m  2 m area, as a function of liquid temperature, in Fig. 1, where we restress that the liquid was 100% saturated with gas (note that the absolute

gas concentration monotonically decreases with increasing liquid temperature).

No nanobubbles were nucleated when the temperature was below 33C, whereas the volume of nanobubbles vastly increased at  34C. We currently have no expla-nation for this abrupt switching transition, but we note that temperatures elevated above room temperature are usually required for nanobubble nucleation. We note here that the PFDTS coating does not possess any phase changes for the temperature range considered, so the switching transition cannot be attributed to this. Repeating the measurements at higher temperatures led to a decrease in the total nano-bubble volume, as expected: the amount of gas dissolved in saturated liquid decreases with increasing temperature, so less gas was trapped at the interface when there was less gas available.

We now turn our attention to the effects of changing liquid temperature and the concentration of gases dissolved in the water, on a room temperature substrate. In this respect, we set Tsub to 21C for the remainder of our measurements, and used liquid temperature and gas con-centration prior to deposition as the control parameters; i.e., the dissolved gas was in equilibrium with the water at the chosen temperature, but this was, however, different from the substrate temperature. Because of the small vol-ume of liquid in our AFM liquid cell, the water rapidly cooled to Tsub [within   D2=  ð2 mmÞ2=1:4  107 m2=s ¼ 10–20 s, where D is the fluid depth and  is the thermal diffusivity] prior to the first scan, so our measurements provide snapshots of the effect of liquid

25 30 35 40 45 50 Liquid temperature (o C) Total nanobu bble volume ( µ m ) 3 0 1 2 3 4 5 x 10-4

FIG. 1 (color online). Total volume of nanobubbles on a 2 m  2 m area of PFDTS, after deposition, as a function of temperature. The liquid and substrate are held at the same temperature throughout each measurement, and the liquid is 100% saturated with gas prior to deposition. The insets are typical images and the error bars are the standard deviations from several different experimental realizations.

25 30 35 40 45 50

Liquid temperature ( C)o 20

Total nanobubble volume

( µ m 3 ) 0 1 2 3 x 10-2

FIG. 2 (color online). Total nanobubble volume on a2 m  2 m area as a function of liquid temperature, on a room temperature substrate. For each measurement the liquid was 100% saturated with air prior to deposition. For temperatures less than30C no gaseous domains formed; nanobubbles were formed for temperatures in the range30C & T & 45C, while micropancakes were formed for temperatures above 45C. Shading is given as a guide to the eye, the insets are typical images from each of the three regions, and the error bars are the standard deviations from several different experimental realizations.

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temperature and gas concentration at the time of deposition.

In Fig.2we plot the results of nanobubble formation in 100% saturated water as a function of liquid temperature when following this procedure. Three distinct regions ex-ist: (i) no nucleation for Tliq& 30C; (ii) nanobubble nucleation for 30C & Tliq& 45C, with an increasing amount of gas trapped with increasing temperature; (iii) micropancake nucleation (gaseous domains with typi-cal diameters of microns and heights of1 nm) [17,18] for Tliq* 45C (examples of each are shown in the insets).

Remarkably, the temperature dependence of nanobubble volume is the opposite to that found with the 100% satu-rated liquid used in Fig. 1, but is in agreement with far-from-equilibrium measurements of Refs. [14,15,21]. Our explanation is that although less gas is available as the liquid temperature is increased prior to deposition, a larger gas concentration gradient is set up in the direction of the substrate at impact, so we may expect locally higher gas concentrations at the solid/liquid interface.

In Fig.2, there is also a new regime, in which micro-pancakes nucleate. The exact structure of micromicro-pancakes is currently unknown, but they are most probably adsorbates. Then, the simplest explanation for the transition from surface nanobubble to micropancake formation is the trap-ping of air molecules at the solid interface during wetting by the condensing vapor. Note that we did not observe the coexistence of nanobubbles and micropancakes, as seen on highly orientated pyrolytic graphite (HOPG) by Zhang et al. [22]. An explanation may be that, if micropancakes are indeed adsorbates, we would expect them to be much stabler on HOPG due to the underlying crystal structure.

We now extend the measurements above to investigate the effect of different concentrations of gas and liquid temperatures; i.e., the liquid is no longer in equilibrium with the dissolved gas and is at a different temperature to the substrate. We plot our results in the parameter space gas concentration vs liquid temperature; see Fig. 3, in which the symbols correspond to no nucleation (circles), nano-bubbles (crosses), or micropancakes (pluses). Nanonano-bubbles are only formed in a small region of this stability diagram, in between the extensive regions of zero nucleation and micropancake formation. In total, we explored the parame-ter space from 65%–120% gas concentration and for liquid temperatures in the range17–50C, but we only observed the formation of nanobubbles in the single region shown in Fig.3. This explains the lack of reproducibility in the field to date: A 1–2 K variation in temperature or a 1%–2% variation in gas concentration can simply push you out of the nanobubble-nucleating regime. These key parameters must be controlled.

Our data can also be displayed in a different way. Percentage gas concentration is itself a temperature depen-dent quantity. Thus we replot Fig.3, but now with the gas concentration in absolute units (milligrams per liter), in

Fig. 4. The motivation for replotting in this way is to demonstrate that nanobubble nucleation requires that the liquid must be undersaturated with respect to a room temperature substrate: for all the data in Fig. 2the liquid cools to the substrate temperature and becomes undersatu-rated in 10–20 s.

In order to shed some light on this observation, we return to the possible stabilizing factor for nanobubbles: gaseous influx at the contact line [11]. Originally, it was assumed that supersaturation was essential to provide excess gas at the solid-liquid interface [23], but more recently it has been shown that this effect occurs with little dependence on dissolved gas concentration [24]. Thus, even though

Gas concentration (%) 120 110 100 90 80 20 30 40 50 Liquid temperature ( C)o

FIG. 3 (color online). Regions of nanobubble nucleation in percentage gas concentration—liquid temperature parameter space, for a 21C substrate. Nanobubbles were only found for the system parameters marked with a cross. Below this region (on both axes) no gaseous domains were formed (circles), while micropancakes preferentially formed far above this region (pluses). Shading and solid lines are given as guides to the eye.

20 30 40 Liquid temperature (°C) Gas concentration (mg/L) 50 9 8 7 6 5 10

FIG. 4 (color online). Absolute gas concentration vs liquid temperature for the data point in the stability diagram of Fig. 3, with nanobubble nucleation (), micropancake nuclea-tion (+), and no gaseous formanuclea-tion (). The vertical dashed line at 21C represents the temperature of the substrate, while the horizontal dashed line represents the mg/L gas concentration that would be in equilibrium with water at21C.

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cooling the liquid should lead to local undersaturation, we still expect an excess of gas at the solid-liquid interface. The fact that we do not see nanobubbles beyond the micro-pancake regime is indicative that the micromicro-pancake regime maybe far more extensive, perhaps with nanobubbles form-ing as a result of micropancake decay as the system be-comes close to the transition of zero nucleation.

In conclusion, we have demonstrated that the supersatu-ration of gases dissolved in water is not a requirement for the nucleation of nanobubbles: Nanobubbles occur in 100% saturated liquid and, once the temperature differ-ence is accounted for, in undersaturated liquid (Fig. 4). Furthermore, nanobubble nucleation is a strong function of both the liquid temperature and the concentration of gas dissolved in the liquid. Mapping out a stability diagram on these axes has allowed us to find a distinct region in this parameter space in which nanobubbles readily nucleate. Below the transition line, no gaseous domains form on the substrate, whereas far above the transition line we found a further transition separating nanobubbles and micropancakes.

Micropancakes only formed in the systems where the liquid had to cool to the substrate temperature after depo-sition, suggesting that micropancakes are adsorbates that condense out of the liquid phase.

From our findings it is now possible to nucleate either nanobubbles or micropancakes in a systematic way with-out the risk of crosscontamination from, for example, the alcohol-water exchange. Furthermore, it is now clear that ‘‘safe’’ zones exist in the parameter space that guarantee zero nucleation of either nanobubbles or micropancakes, thus ensuring that industrial processes for which nano-bubbles would be detrimental (such as immersion lithog-raphy) can operate without cause for concern.

Other system parameters, such as deposition speed and substrate temperature, should provide important axes in a multidimensional stability diagram. Furthermore, the chemical and geometrical structure of the substrate should be very relevant parameters. Thus the stability diagrams for different substrates may differ quantitatively. However, we may expect these to collapse by scaling the axes with material parameters of the substrates.

Finally, in light of our present results, coupled with oximetry measurements performed by us during ‘‘stan-dard’’ nanobubble nucleation procedures, it is most likely that the water used in previous experiments on surface nanobubbles was undersaturated.

We acknowledge preliminary results by Sezer Caynak. The research leading to these results has received funding from the European Community’s Seventh Framework

Programme under grant agreement No. 235873, and from the Foundation for Fundamental Research on Matter (FOM), which is sponsored by NWO.

*j.r.t.seddon@utwente.nl

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