“Improving Suppliers Quality Performance By Quality Agreements”
This research was conducted for
“Developing a quality agreement for suppliers
Appendices
Author:
Jeroen Prins Date:
Roden, April 15, 2005
University of Groningen - 2 -
Table of contents
Appendix A – Voice of the Customer ... 3
Appendix B – CREDO ... 5
Appendix C – The quality agreement... 6
Appendix D – Supplier List ... 7
Appendix E – Suppliers scores on complexity matrix ... 7
Appendix F – Purchasing process... 9
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Appendix A – Voice of the Customer
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Customer Voice
Strategic Sourcing (Inkoop) Separation of Commercial and Quality Aspects Strategic Sourcing (Inkoop) Test Methods for suppliers product
Strategic Sourcing (Inkoop) Price?
Strategic Sourcing (Inkoop) Logistics?
Strategic Sourcing (Inkoop) Quality contract is for some suppliers better, but for some not Strategic Sourcing (Inkoop) Supplier needs to have a sort of Quality system
Strategic Sourcing (Inkoop) What kind of tests does the supplier use
Strategic Sourcing (Inkoop) Need for Q-contract for 'one-time' ordering supplier Strategic Sourcing (Inkoop) Need for Q-contract for repetitive ordering supplier Strategic Sourcing (Inkoop) ANA Code
Strategic Sourcing (Inkoop) Where does the contract enter the purchasing process?
Strategic Sourcing (Inkoop) Use the SAS as base for quality contract
Strategic Sourcing (Inkoop) Technical and commercial aspects need to be inserted in contract
Supplier Quality Assurance SAS is for External manufacturers (Medical Devices) Supplier Quality Assurance Confidence levels need to be clear
Supplier Quality Assurance Concurrence to specifications
Supplier Quality Assurance Make a contract so that the problems arise Supplier Quality Assurance Test method validation
Supplier Quality Assurance Requirements on Cordis Drawing are the same as in Q- contract
Supplier Quality Assurance Packaging requirements: Maybe more requirements Supplier Quality Assurance general aspects as: within 30 days CAPA, test data delivery
after 2 days, saving of documents for some time (FDA rules) Supplier Quality Assurance Sampling levels: AQL levels
Supplier Quality Assurance What are the consequences for the organization
Supplier Quality Assurance The Purchasing process determines the outcoming quality Supplier Quality Assurance Look at CFM 11012 for the suppliers
Quality Assurance Engineering No Change Agreement Quality Assurance Engineering Regulations of FDA: 820.75 Quality Assurance Engineering CFM 13001
Quality Assurance Engineering Gap between warning zone and noncomformance requirement could be handy
Quality Assurance Engineering Purchasing, Price and logistics not in contract Quality Assurance Engineering Certificate of Compliance for verifying orders Quality Assurance Engineering Look at SAS for subjects in contract
Quality Assurance Engineering R&R of testmethod of supplier needs to be the same as supplier
Quality Assurance Engineering Risk analysis of supplier
Quality Assurance Engineering Final Release at supplier needs to be verified Quality Assurance Engineering Process validation at suppliers
Quality Assurance Engineering Test Methods for suppliers product are very important Quality Assurance Engineering Does supplier have FMEA's
Quality Assurance Engineering CoC is very imortant if quality guarantee is at supplier Quality Assurance Engineering Sampling methodology
Quality Assurance Engineering Always ask for permission to audit if responsibilities are at supplier
Materials Management Certificate of Analysis needs to be 100% correct Materials Management Certificate of Compliance needs to be 100% correct
Materials Management Inspection reports conform Quality Agreement or Vice versa Materials Management Specifcations about correct labelling
Materials Management Labelling and adressing needs to be correct Materials Management Labelling conform inspection report
Materials Management Packaging
Materials Management Clear requirements about certificates sent by suppliers Materials Management Test Methods for suppliers product
Materials Management Lay-out contract: Correct Date
Materials Management Checklist to guarantee 100% communication between SQA, SSD, MM and supplier
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Appendix B – CREDO
Our Credo
We believe our first responsibility is to the doctors, nurses and patients, to mothers and fathers and all others who use our products and services.
In meeting their needs everything we do must be of high quality.
We must constantly strive to reduce our costs in order to maintain reasonable prices.
Customers' orders must be serviced promptly and accurately.
Our suppliers and distributors must have an opportunity to make a fair profit.
We are responsible to our employees,
the men and women who work with us throughout the world.
Everyone must be considered as an individual.
We must respect their dignity and recognize their merit.
They must have a sense of security in their jobs.
Compensation must be fair and adequate, and working conditions clean, orderly and safe.
We must be mindful of ways to help our employees fulfill their family responsibilities.
Employees must feel free to make suggestions and complaints.
There must be equal opportunity for employment, development and advancement for those qualified.
We must provide competent management, and their actions must be just and ethical.
We are responsible to the communities in which we live and work and to the world community as well.
We must be good citizens – support good works and charities and bear our fair share of taxes.
We must encourage civic improvements and better health and education.
We must maintain in good order the property we are privileged to use, protecting the environment and natural resources.
Our final responsibility is to our stockholders.
Business must make a sound profit.
We must experiment with new ideas.
Research must be carried on, innovative programs developed and mistakes paid for.
New equipment must be purchased, new facilities provided and new products launched.
Reserves must be created to provide for adverse times.
When we operate according to these principles, the stockholders should realize a fair return.
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Appendix C – The quality agreement
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Appendix D – Supplier List
Roden SUP#
Name Type supplier supplied material
34200 Alverimport item corrugated boxes
24060 Americhem item Color concentrate
52810 ASHLAND PLASTICS BENELUX B.V. ( DSM BEHO)
item poly ethyleen; polypropyleen
9851 Atofina item nylon compound
35650 Sentega Etiketten (Avery) item label
78880 B.BRAUN NPBI MEDICAL B.V. item pyrogeen vrij water; distilled water
35199 BEHO PLASTICS item propyleen
64001 BERGSTEIN HANDELSMIJ B.V. item ink etc.
79401 BOOM B.V. item heptaan; ethanol
9689 BRENSCHEIDT P/A SWILDENS item mandrelwire
35341 CARMEDA (se) item stent
24113 Carolina color item Color concentrate
3989 CCMP item uv lijm; uv curable adhesive
15600 CHROMOS B.V. item mounting card
12719 CLAIRSON INDUSTRIES CORP item him hub
12905 CONNECTICUT HYPODERMICS INC. item proximal shaft assy; stainless steel canulla 12876 CONTECH MEDICAL INT. item dispenser tube; protective tubing
12962 CORDIS - NDC item trap-ease-pvcf
25013 Creganna item metal components
13086 DEGUSSA-HULS (voorheen Creanova) item trogamid; nylon vestamid
13101 DEROYAL EUROPE LTD (PACS) item manifold kit; press mon line
28138 Desimo item Grenadine rode kleurstof
12722 DYMAX EUROPE GMBH DEM (via CCMP N.V., vendor nr.3989)
item uv lijm; uv curable adhesive
12907 DYNATEK DALTA SCIENTIFIC INSTR item latex tubing
12712 EFD inc. item flushing needles
77310 ETIFLEX B.V. item label
12858 FOSTER WEST CORPORATION item nylon compound
16816 getPLASTIC.com,INC. item escorene LD
9682 HOEKLOOS pa WORTELBOER B.V. item ethyleen oxide 57009 KAPPA VAN DAM GOLFKARTON B.V. item shipping box
12689 KEY PACKAGING item tip tray
12769 KEYSER & MACKAY item cleaning fluid 9s10560 9837 LAKE REGION MAN. COMPANY INC. item guide wire 12853 LAKE REGION MANUF.CO. LTD item guide wire 35328 MANGAR INDUSTRIES INC item foil pouch
12714 MARKWIK CORP item ID band
19816? Medefab item ID band
3984 MEDELEC MINIMECA S.A. item nozzle; tube; marker band
12819 MEDEX MEDICAL INC. item stop cock
58540 MELDON PLASTICS B.V. item tube
12730 MICRO GUIDE (UTI) item stylet/ stiffening wire
12882 Micro-med (UTI) item container plug, rod
92011 NECUM DRUKKERIJ BV (VJD Necum) item instruction for use 58040 NELIPAK THERMOFORMING B.V. item stent tray; tip tray; tray 12745 NOBLE-MET LIMITED (UTI) item marker band
13018 NORMAN NOBLE item stent
35549 OAKITE PRODUCTS INC item dynadet
3980 PERFECSEAL LIMITED item pouches
33342 PETER HOLLAND B.V. (ook vendor#
4165)
item J-straightner
49004 POLYFLUOR BENELUX BV item ptfe sleeve; co-extrusion tube
46120 POLYMERLAND BENELUX item compound
12747 Polyone (before: M.A. HANNA COMPANY,item compound
12833 PUTNAM PLASTICS CORP item crimp tube
3982 SASSENSCHEIDT UND CO.GMBH item braidingwire; wire 304SST 27008 Star Guide Europe item stiffing wire, stylet
12922 SURMODICS INC. item PA solid
86000 Sylvaphane (via Hettinga) item bags
21491 TOPA Verpakkingen BV item packaging products 12911 UNIFORM TUBES, INC. (UTI) item marking band; introducer tube
4258 UNISIS CORP. item Needles (Packaged & Bulk) 86002 VRIES J.G. DE DRUKKERIJ B.V. item carton
9841 WITEC FIJNMECHANISCHE TECHNIEK item E7128925 storage tube
19471 WYETH-AYERST item rapamycin E7137825
12123 ZEUS INDUSTRIAL PRODUCTS item PTFE tubing, FEB tubing
21676 NDC item stents
16700 Medistad Medical b.v. item hydrolyser bags
28353 Spectrum (UTI) item introducer tubes
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Appendix E – Suppliers scores on complexity matrix
Suppliers
NPD Strategy Implant Duration Intended Use Sterility Regulatory Classification
Technology Maturity
Technology / Expertise
Creganna 9 9 9 3 9 9 9
WYETH-AYERST 9 9 9 3 9 9 9
NORMAN NOBLE 3 9 9 3 9 9 3
NDC 3 9 9 3 9 9 3
MANGAR INDUSTRIES INC 3 0 9 9 9 3 3
PERFECSEAL LIMITED 3 0 9 9 9 3 3
DYNATEK DALTA SCIENTIFIC INSTR 9 3 9 3 3 3 3
LAKE REGION MAN. COMPANY INC. 3 1 9 3 9 3 3
LAKE REGION MANUF.CO. LTD 3 1 9 3 9 3 3
CORDIS - NDC 1 9 9 3 3 3 3
CLAIRSON INDUSTRIES CORP 3 1 9 3 3 3 3
CONNECTICUT HYPODERMICS INC. 3 1 9 3 3 3 3
DEGUSSA-HULS (voorheen Creanova) 3 1 9 3 3 3 3
UNIFORM TUBES, INC. (UTI) 3 1 9 3 3 3 3
UNISIS CORP. 3 1 9 3 3 3 3
Spectrum (UTI) 3 1 9 3 3 3 3
DEROYAL EUROPE LTD (PACS)
3 1 3 3 9 3 3
POLYFLUOR BENELUX BV
1 1 9 3 9 1 1
MARKWIK CORP 1 1 9 3 9 1 1
Medefab 1 1 9 3 9 1 1
ASHLAND PLASTICS BENELUX B.V. ( DSM BEHO)
1 1 9 3 3 3 3
Atofina 1 1 9 3 3 3 3
BEHO PLASTICS 1 1 9 3 3 3 3
FOSTER WEST CORPORATION 1 1 9 3 3 3 3
getPLASTIC.com,INC. 1 1 9 3 3 3 3
POLYMERLAND BENELUX 1 1 9 3 3 3 3
Polyone (before: M.A. HANNA COMPANY, INC. 1 1 9 3 3 3 3
SURMODICS INC. 1 1 9 3 3 3 3
PETER HOLLAND B.V. (ook vendor# 4165) 1 1 9 3 3 3 3
BERGSTEIN HANDELSMIJ B.V. 1 1 3 3 9 3 3
MICRO GUIDE (UTI) 3 1 9 3 1 3 3
ZEUS INDUSTRIAL PRODUCTS 1 0 9 3 3 3 3
Americhem 1 1 9 3 1 3 3
Carolina color 1 1 9 3 1 3 3
MEDELEC MINIMECA S.A. 1 1 9 3 1 3 3
NOBLE-MET LIMITED (UTI) 1 1 9 3 1 3 3
NELIPAK THERMOFORMING B.V. 3 0 9 3 3 1 1
Medistad Medical b.v. 3 1 3 3 3 3 3
EFD inc. 3 0 3 3 3 3 3
CHROMOS B.V. 1 0 3 3 9 1 1
SASSENSCHEIDT UND CO.GMBH 1 1 9 3 1 1 1
Star Guide Europe 1 1 9 3 1 1 1
CONTECH MEDICAL INT.
1 1 9 3 1 1 1
KEY PACKAGING 1 0 9 3 1 1 1
MELDON PLASTICS B.V. 1 0 9 3 1 1 1
ETIFLEX B.V. 1 1 3 0 9 1 1
NECUM DRUKKERIJ BV (VJD Necum) 1 0 3 0 9 1 1
VRIES J.G. DE DRUKKERIJ B.V. 1 0 3 0 9 1 1
HOEKLOOS pa WORTELBOER B.V. 1 0 9 0 0 1 1
KEYSER & MACKAY 3 1 3 1 1 1 1
CCMP 1 1 3 3 1 1 1
DYMAX EUROPE GMBH DEM (via CCMP N.V., vendor nr.3989) 1 1 3 3 1 1 1
TOPA Verpakkingen BV 1 0 3 3 1 1 1
Sentega Etiketten (Avery) 1 0 3 1 1 1 1
OAKITE PRODUCTS INC 1 1 1 1 1 1 1
BRENSCHEIDT P/A SWILDENS 1 0 3 0 0 1 1
B.BRAUN NPBI MEDICAL B.V.
1 1 1 0 0 1 1
Alverimport 1 0 0 1 0 1 1
BOOM B.V. 1 0 1 0 0 1 1
KAPPA VAN DAM GOLFKARTON B.V. 1 0 0 0 1 1 1
Sylvaphane (via Hettinga) 1 0 0 0 0 1 1
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Appendix F – Purchasing process
Im pl em ent at io n Label in g is “Q ua lif ie d” Devel op m en tLab el in g is “U n- Q ual ifi ed” Fe as ib ilit y /I te m La be lin g is “E ng inee rin g” or “U Q ”
Supplier Process Optimization
Supplier Verification / PQ Comment : Use Supplier
PQ units in subsequent process PQ’s where applicable.
Supplier PPQ Supplier Equipment/
Process Capability Initial Supplier
Process Risk Assessment
Supplier Prototypes / Initial
Units Cordis Specification
Package
Initial Supplier Process Documentation
Approve Joint Supplier/Cordis
Strategy for manufacturing and
testing
Prototype/
Feasibility Testing &
Report Link to
Design Control Validationor
Activities
Supplier + Item Status Change to
“Qualified”
Supplier Transfer to Manufacturing
Review
Receiving Inspection Strategy
First Article Inspection
Supplier Qualification Readiness Review
Comment : Use Supplier PPQ units in subsequent
Cordis DV/PPQ’s where applicable.
Finalized Service and/or Supply Agreement/Contract Strategy & Results
Review ---
Item + Supplier Status Released
as “UQ”
Service Agreement and/or
P.O.
Cordis Confidentiality Agreement
Supplier Monitoring
Strategy Spec. Package
Review
Supplier Activities Document
Supplier Activities Document
N/A to Low Risk