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DESIGNING AN ADDITIVE MANUFACTURED

MICRO PUMP FOR SPACE APPLICATIONS

Wessel W. Wits

1

& Johannes van Es

2

1

University of Twente, Faculty of Engineering Technology, Enschede, The Netherlands

2

Dutch National Aerospace Laboratory (NLR), Emmeloord, The Netherlands

Introduction

Micro pump working principle

 Pumped two-phase loops are essential to handle future thermal power densities in space applications (50-300 W/m2 is expected).  But, space pump reliability is the reason not to apply pumps in

space on commercial satellites.

 Single-point of failure: pump failure is spacecraft failure.  Robust space pump technology is required.

Corresponding author Wessel Wits

Assistant Professor

Lab of Design, Production and Management

+31 53 489 2266

w.w.wits@utwente.nl

Concept solution

 Multi-parallel micro pump

 Many micro pumps operate together in a pump assembly.

 One pump failure is not an issue anymore. Pump capacity is still available.

 The number of micro pumps in the pump assembly is tailored to the flow and pressure head requirements.

n n 1

 Discharge stroke (left) and suction stroke (right) through a reciprocating diaphragm motion.

 Piezo electric disk actuates the micro pump.

 Passive check valves control the flow direction.

Micro pump prototyping using SLM

 SLM parts that are laser welded are leak tight < 1∙10-9 mbar∙l/s.

 Quality control using X-ray micro-CT.

Design optimized for SLM

 Modular design with stackable disks.

 Bottom part with standardized 51 pins electronics connector.  This concept has 6 micro pumps in 3 layers.

 Targeted flow rate = 20 ml/min and pressure head = 250 mbar.  Total weight is 103g; each additional disk add ~25g.

SLM production of parts

 Parts are produced with selective laser melting.  Local post processing to enable laser welding.

Conclusions

 Live testing is on-going.

 Concept is patent pending.  One design fits all.

 Tailorable to meet various flow and pressure head requirements.

 Non-destructive testing using micro-CT can also be used for automated quality control.

 Additive manufacturing is a game changer for space applications.  SLM can meet the stringent requirements for this application.

 Novel robust pump technology only manufacturable using SLM.  90% overall weight reduction is projected.

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