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MSc  thesis  

7-­‐7-­‐2014

 

The  influences  of  supply  chain  management  system  

elements  on  delivery  reliability  of  spare  parts  suppliers  

Sylvia  Jorritsma  (s1869477)   MSc  Technology  &  Operations  Management  

Supervisor:  Prof.  Dr.  K.J.  Roodbergen   Supervisor  until  June  ’14:  Dr.  J.  Veldman  

Second  supervisor:  Dr.  E.  Ursavas    

 

Word  count:  11.500      

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Abstract  

 

Motivation:  

A   gap   in   spare   parts   management   literature   exists   on   how   supply   chain   performance   could  be  controlled  by  organizations,  to  protect  themselves  from  negative  supply  chain   influences  on  spare  parts  management  issues.    

Research  question:  

This   research   aims   to   identify   in   what   ways   supply   chain   management   (SCM)   system   elements  could  influence  supply  chain  performance.  This  is  done  by  specifically  focusing   on   delivery   reliability   of   spare   parts   suppliers,   as   a   possible   performance   outcome   of   SCM  systems  in  a  spare  parts  supply  chain.  

Approach:  

Case   research   is   performed   at   the   Royal   Netherlands   Army,   whereby   each   of   the   nine   cases   included   in   the   case   studies   relates   to   a   SCM   system   including   a   spare   parts   supplier   and   the   Army.   By   relating   each   case   to   delivery   reliability,   relationships   are   explored  between  delivery  reliability  and  (sub)elements  of  the  SCM  systems.    

Findings:    

The  research  has  generated  several  hypotheses  on  how  individual  elements  within  SCM   systems  chains  seem  to  be  directly  related  to  the  level  of  delivery  reliability  of  suppliers.   That   is,   especially   elements   related   to   supply   chain   relationships   and   coordination/   control   mechanisms   are   considered   influential   to   delivery   reliability   of   spare   parts   suppliers.  In  addition,  it  is  confirmed  that  elements  among  the  SCM  systems  are  highly   interrelated,  which  suggests  that  (other)  elements  could  also  be  indirectly  related  to  the   level  of  delivery  reliability.  

Conclusions:  

By  repeating  this  study  on  similar  supply  chain  performance  issues,  organizations  could   investigate  how  –  within  specific  contexts  –  SCM  system  elements  relate  to  each  other   and  to  supply  chain  performance  as  the  system  outcome.  As  a  result,  they  could  explore   opportunities  to  control  the  SCM  system  elements  and  protect  their  organizations  from   negative   supply   chain   (performance)   influences   on   internal   spare   parts   management   issues.    

 

Keywords:  Spare  parts  management,  Supply  chain  performance,  Delivery  reliability  

 

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Table  of  Contents  

 

1.  Introduction  ...  4  

2.  Literature  review  ...  6  

2.1  Spare  parts  management  challenges  ...  6  

2.2  Current  state  of  literature  on  spare  parts  management  ...  6  

2.3  Research  focus  (i.e.  research  “gap”)  ...  7  

2.4  Huiskonen  (2001)  as  a  starting  point  to  fill  the  theoretical  gap  ...  8  

2.5  Additional  insights  on  the  framework  of  Huiskonen  (2001)  ...  10  

2.6  Additional  insights  from  the  SCM  literature  ...  13  

3.  Research  Design  ...  15  

3.1  Conceptual  model  ...  15  

3.2  Independent-­‐  and  dependent  variable(s)  ...  17  

3.3  Research  methodology  ...  19  

3.5  Data  collection  ...  22  

3.6  Data  analysis  ...  23  

4.  Case  study  results  ...  29  

4.1  Relationships  among  elements  in  a  SCM  system  ...  29  

4.2  Relationships  between  SCM  system  elements  and  delivery  reliability  ...  31  

5.  Discussion  ...  35  

5.1  Relationships  among  SCM  systems  ...  35  

Limitations  on  the  findings  ...  36  

5.2  Context-­‐independent  relationships  ...  37  

Limitations  on  the  findings  ...  38  

5.3  Context-­‐specific  relationships  ...  38  

Limitations  on  the  findings  ...  41  

Findings  on  the  overall  research  question:  ...  41  

6.  Conclusion  ...  42  

References  ...  44  

Appendix  I  -­‐  Case  selection  ...  46  

Appendix  II  –  Interview  questions  ...  49  

Document  1:  Beschrijving  onderzoek  en  interviewvragen  RNLA  ...  49  

Document  2:  Introduction  to  the  research  and  interview  topics  for  – organization–  ...  54  

Appendix  III–  Data  sources  ...  57  

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1.  Introduction  

 

Spare  parts  management  is  a  special  case  of  inventory  management  for  several   reasons  (Fortuin  &  Martin,  1999;  Kennedy  et  al.,  2001;  Martin  et  al.,  2010).  That   is,  demand  for  spare  parts  is  often  unpredictable  and  inventory  costs  are  high.  In   addition,  parts  may  be  difficult  to  retrieve  from  the  market  and/or  market  power   of  suppliers  might  lead  to  uncompetitive  prices  or  underperformance  in  delivery   reliability   and   -­‐flexibility   (Fortuin   &   Martin,   1999;   Borenstein   et   al.,   2000).   In   addition,  service  requirements  within  the  spare  parts  supply  chain  are  generally   high   as   consequences   of   stock-­‐outs   at   the   end-­‐user   of   the   parts   could   be   financially   remarkable   (Huiskonen,   2001).   Therefore,   since   since   inventory   buffers   in   spare   parts   supply   chains   are   decreasing   (Fortuin   &   Martin,   1999;   Huiskonen,   2001),   supply   chain   performance   in   terms   of   lead-­‐times,   flexibility   and   reliability   of   suppliers   becomes   increasingly   important   for   spare   parts   availability   at   the   end-­‐user.   Therefore,   in   this   research,   it   is   explored   in   what   ways   supply   chain   elements   could   influence   supply   chain   performance.   This   is   done  by  specifically  focusing  on  delivery  reliability  of  suppliers  as  one  possible   supply   chain   performance   outcome.   Here,   delivery   reliability   is   defined   as   the   degree  to  which  suppliers  deliver  parts  within  the  agreed  delivery  time  frame.   Unfortunately,   there   is   a   gap   in   spare   parts   management   literature   on   how   to   control   supply   chain   performance,   such   as   delivery   reliability   of   suppliers,   to   protect   organizations   from   negative   supply   chain   influences   on   internal   spare   parts  management.  In  fact,  Huiskonen  (2001)  is  still  one  of  the  few  researchers   that   have   addressed   broader   SCM   considerations   associated   with   spare   parts   management.   That   is,   Huiskonen   (2001)   provides   a   general   framework   with   which   a   spare   parts   SCM   system   could   be   studied.   The   scope   of   the   system   relates   to   the   supplier-­‐user   interface,   and   the   system   is   build   up   with   four   elements  (including  several  sub-­‐elements)  and  several  contextual  factors  that  as   a   whole   influence   the   outcome   of   the   system.   In   addition,   by   comparing   the   research  of  Huiskonen  (2001)  with  general  SCM  literature,  it  could  be  assumed   that   this   “outcome”   relates   to   supply   chain   performance.   As   a   result,   the   framework  of  Huiskonen  (2001)  provides  an  overview  of  the  set  of  supply  chain   elements   that   as   a   whole   influences   supply   chain   performance   within   a   spare   parts  supply  chain.    

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what  ways  the  supply  chain  elements  included  in  the  framework  could  influence   delivery  reliability  performance  of  suppliers,  which  is  seen  as  a  determinant  of   spare  parts  availability  at  the  end-­‐user.  These  insights  are  found  by  performing  a   multiple   case   study   at   the   Royal   Netherlands   Army   (RNLA).   As   a   result,   this   research   specifically   focuses   on   capital-­‐intensive   industries   wherein   complex   engineering  assets,  such  as  ships,  aircrafts  or  armoured  ground  vehicles  could  be   found  and  in  which  spare  parts  availability  for  maintenance  operations  is  crucial   for  maintaining  asset  availability.  

In  relation  to  the  preceding,  the  purpose  of  this  research  is  to  elaborate  on  the   framework  of  Huiskonen  (2001)  and  use  it  to  identify  ways  to  control  delivery   reliability  of  spare  parts  suppliers  in  the  user-­‐supplier  interface,  among  different   supply   chain   contexts.   As   a   result,   this   research   will   first   elaborate   on   the   relationships   among   elements   within   the   framework,   and   then   identify   relationships  between  individual  elements  and  delivery  reliability  of  spare  parts   suppliers.    

The   corresponding   research   question   is   as   follows:   In   what   ways   could   elements   within   spare   parts   SCM   systems   influence   the   level   of   delivery   reliability  of  suppliers?  

In  addition,  three  sub-­‐questions  are  identified:    

1. What   relationships   could   be   found   between   elements   in   spare   parts   SCM   systems?  

2. What   relationships   could   be   found   among   the   system   of   elements   and   the   level  of  delivery  reliability  of  suppliers?  

3. What   relationships   could   be   found   among   the   system   of   elements,   within   certain  contexts,  and  the  level  of  delivery  reliability  of  suppliers?  

The   study   provides   both   theoretical   and   practical   contributions.   As   said,   the   study  contributes  to  theory  by  providing  knowledge  on  how  organizations  could   explore  opportunities  to  control  supply  chain  performance,  by  implementing  the   framework   of   Huiskonen   (2001).   Also,   insights   are   provided   into   how   relationships   among   the   elements   within   the   framework   should   be   taken   into   account   when   exploring   the   opportunities.   In   addition,   the   research   provides   practical   contributions   for   the   RNLA,   by   performing   the   study   for   them   and   elaborating  on  the  opportunities  within  the  SCM  systems  to  positively  influence   delivery  reliability  of  its  suppliers.    

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2.  Literature  review  

 

In  this  section,  the  theoretical  foundation  for  this  research  will  be  elaborated  on.   First,   some   important   challenges   related   to   spare   parts   management   are   elaborated  on  (2.1).  Subsequently,  it  is  mentioned  what  the  state  of  affairs  is  on   spare   parts   management   literature,   in   response   to   the   challenges   (2.2).   After   that,  the  gap  in  literature  is  mentioned,  on  which  this  research  is  concentrated   (2.3).   In   line   with   that,   the   framework   mentioned   in   the   article   of   Huiskonen   (2001)   is   discussed,   which   will   be   used   in   this   research   to   explore   possible   relationships   between   supply   chain   elements   and   delivery   reliability   of   spare   parts   suppliers   (2.4).   After   that,   findings   from   the   general   SCM   literature   are   related   to   the   research   of   Huiskonen   (2001)   to   get   insights   into   missing   explanations   on   the   framework   (2.5).   Last,   proven   relationships   between   the   supply   chain   elements   and   delivery   reliability   that   are   found   in   general   SCM   literature  are  elaborated  on,  which  could  provide  a  general  idea  on  the  findings   that  might  result  from  this  research  (2.6).  

2.1  Spare  parts  management  challenges  

The   control   of   spare   parts   that   are   needed   for   maintenance   of   complex   engineering  assets  at  asset  owners  is  difficult  and  very  different  from  the  control   of   typical   stock   keeping   units   (Fortuin   &   Martin,   1999;   Martin   et   al,   2010;   Kennedy   et   al.,   2001).   The   demand   for   spare   parts   for   complex   assets   is   often   unpredictable,   especially   when   an   organization   owns   only   a   small   number   of   similar   assets   and/or   when   the   degree   in   which   the   assets   are   used   highly   influences  the  need  for  maintenance  activities.  Also,  the  inventories  of  the  parts   often  bring  along  high  storage  costs  and/or  high  potential  risks  of  obsolescence,   whereas   many   parts   are   critical.   “Criticality”   here   means   that   the   (financial)   consequences   of   failure   of   a   part   are   severe   when   replacement   is   not   readily   available  (Huiskonen,  2001).    

Moreover,   several   types   of   spare   parts   could   be   expensive   and   difficult   to   retrieve   from   the   market   (i.e.   long   lead   times),   whereas   typical   stock   keeping   units  are  generally  widely  available  (Fortuin  &  Martin,  1999).  In  some  cases,  an   asset   owner   even   gets   “locked   in”   to   the   manufacturer   to   some   extent   once   it   purchases   a   complex   and   durable   asset.   That   is,   due   to   proprietary   rights,   the   original  manufacturer  may  be  the  exclusive  seller  of  aftermarket  products,  such   as  spare  parts.  Borenstein  et  al.  (2000)  argue  that  when  organizations  have  such   high   market   power,   the   prices   of   the   spare   parts   and/or   the   reliability   and   flexibility  in  the  delivery  of  the  parts  may  become  less  competitive.    

2.2  Current  state  of  literature  on  spare  parts  management  

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the   last   few   years.   That   is,   amongst   others,   research   has   focused   on:   parts   classification  (Braglia  et  al.,  2004;  Celebi  et  al.,  2008);  spare  parts  management   issues  (Cavalieri  et  al.,  2008);  forecasting  techniques  (Boylan  &  Syntetos,  2008)   and   inventory   modeling   (e.g.   network   design,   stocking   decisions)   (Candas   &   Kutanoglu,   2007;   Kennedy   et   al.,   2001;   Rustenburg   et   al.,   2001;   Reijnen   et   al.,   2009).    

However,   in   the   research   of   Huiskonen   (2001)   and   Martin   et   al.   (2010)   it   has   been   pointed   out   that   despite   the   value   of   the   articles   on   these   topics,   there   seems  to  be  one  common  limitation  related  to  them.  That  is,  many  of  the  spare   parts  decision-­‐making  models  and  techniques  that  are  discussed  in  the  articles   have  originated  from  the  operations  management-­‐  and  operations  research  and   therefore  are  generally  based  on  many  mathematical  assumptions  and  modeling   inventory  situations  (Huiskonen,  2001;  Zomerdijk  &  De  Vries,  2003;  Martin  et  al.,   2010).  As  a  result,  aspects  in  the  broader  context  of  the  spare  parts  user  (i.e.  the   asset   owner)   that   influence   the   spare   part   management   issues   as   well,   such   as   supply   chain   performance,   are   generally   not   taken   into   account   in   the   models.   General   reasons   for   this   limitation   is   that   additional   factors   included   in   the   models  will  logically  increase  the  complexity  even  further  ór  researchers  do  not   have  the  knowledge  on  the  influences  that  stem  from  the  external  context,  since   that  is  a  different  research  field  (Huiskonen,  2001).    

2.3  Research  focus  (i.e.  research  “gap”)  

As   becomes   clear   from   the   previous   section,   in   the   current   models   and   techniques  discussed  in  the  spare  parts  literature  almost  no  attention  has  been   provided  on  the  effects  of  supply  chain  elements  on  spare  parts  management  at   the   spare   parts   user.   Nevertheless,   in   relation   to   the   mentioned   challenges   in   spare  parts  management,  Huiskonen  (2001)  and  Martin  et  al.  (2010)  argue  that   more  research  is  needed  in  this  area,  since  the  user  is  increasingly  dependent  of   the   external   supply   chain   management   context.   That   is,   due   to   the   high   costs   related   to   obsolescence   and   storage   of   spare   parts,   in   almost   all   parts   of   spare   parts   supply   chains   inventories   are   being   minimized   (Celebi   et   al.,   2008).   As   a   result,  problems  in  the  external  supply  chain  like  production  problems  at  spare   parts  manufacturers  and/or  issues  related  to  delivery  reliability  and  –flexibility   of   other   upstream   supply   chain   parties,   could   rapidly   affect   the   availability   of   spares  at  spare  parts  users.    

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pooling   inventories,   creating   partnerships   or   sharing   demand   information.   Moreover,   in   general   (SCM)   literature  many   specific   articles   could   be   found   on   the   effects   of   collaboration   initiatives   on   supply   chain   performance,   to   explain   the  possible  advantages  of  collaboration.  For  example,  in  the  research  of  Lee  et   al.  (2007)  key  success  factors,  like  providing  access  to  inventory  information,  are   identified  for  enhancing  reliability  performance  of  suppliers.  However,  in  arriving   at  their  conclusions,  such  articles  from  the  supply  chain  management  literature   have   generally   not   taken   into   account   the   specific   spare   parts   management   context.  That  is,  it  could  often  be  assumed  that  the  collaboration  initiatives  are   investigated   between   general   buyers   and   suppliers   within   a   supply   chain.  As   a   result,   it   could   be   highly   doubted   whether   the   conclusions   would   fit   to   the   specific  context  of  spare  parts  supply  chains,  and  specifically  to  the  supplier-­‐user   interface.        

As  a  result,  it  could  be  summarized  that  still  a  gap  exists  in  specific  spare  parts   management  literature  on  how  supply  chain  considerations  could  be  taken  into   account  by  spare  parts  users,  to  protect  themselves  from  negative  supply  chain   performance  influences  on  its  spare  parts  control.    

2.4  Huiskonen  (2001)  as  a  starting  point  to  fill  the  theoretical  gap  

In  relation  to  the  gap  in  literature,  the  research  of  Huiskonen  (2001)  is  one  of  the   few   and   only   researchers   that   have   made   a   start   in   addressing   SCM   considerations   associated   with   spare   parts   management.   In   the   research   of   Huiskonen  (2001)  this  is  done  by  focusing  on  the  user-­‐supplier  interface  within   a   spare   parts   supply   chain.   The   research   identifies   four   main   elements   in   SCM   systems,  which  are  strongly  interrelated:  Strategy/policies/processes;  Network   structure;  Supply  chain  relationships  and  Coordination/control  mechanisms,  see   Figure   2.1.   Also,   related   to   these   four   main   elements,   some   sub-­‐elements   are   defined  throughout  the  text,  which  are  summarized  in  Table  2.1.  However,  on  the   origin   of   the   (sub-­‐)elements,   no   background   information   is   provided   in   the   article.   Also,   even   though   the   suggested   interrelatedness   of   the   elements   is   shown  in  the  framework  by  means  of  arrows  (see  Figure  2.1),  it  is  not  mentioned   in  the  article  why  such  relationships  exist.  

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Figure  2.1:  Constituting  elements  of  a  SCM  system  (Huiskonen,  2001).      

Table   2.1:   List   of   (sub-­‐)elements   and   contextual   factors,   included   in   the   SCM   system  described  by  Huiskonen  (2001)  

List  of  elements  described  by  Huiskonen  (2001)  

Strategy/Policies/Processes     ! Supplier  selection   ! Supply  strategy  

! Service  levels  of  supplier  

! Prioritization  of  service  by  supplier   Network  structure  

! Ownership  –     ! Management  –  and  

! Control  over  inventory  locations  in  the  system    Supply  chain  relationships  

! Cooperation  with  parties  in  the  supply  chain   ! Risk  sharing  

Coordination/control  mechanisms   ! Inventory  control  principles   ! Performance  measurement   ! Incentive  systems  

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Contextual  factors  

! Product-­‐specific  characteristics   ! Competitive  situation  in  the  market   ! Customers’  special  requirements   ! Supplier  characteristics  

 

In   relation   to   the   elements   within   the   SCM   systems,   Huiskonen   (2001)   argues   that  both  users  and  suppliers  determine  their  values,  and  also  both  parties  will   have   their   own   views   on   how   the   systems   desirably   should   be   designed.   Moreover,   Huiskonen   (2001)   argues   that   there   will   be   differences   among   the   systems   due   to   the   contextual   factors.   The   identified   contextual   factors   are:   product-­‐specific  characteristics,  competitive  situation  in  the  market,  the  general   supplier  characteristics  and  the  customer  requirements  of  the  user  (see  Figure   2.1  and  Table  2.1).    

 

In  relation  to  the  performance  of  a  SCM  system,  it  is  argued  by  Huiskonen  (2001)   that  the  degree  to  which  the  four  main  elements  as  a  whole  bring  the  conflicting   views  of  suppliers  and  users  into  alignment,  will  determine  the  outcome  of  the   system.   However,   what   is   meant   with   the   “outcome”   of   the   system   remains   unclear   in   the   article.   As   a   result,   Martin   et   al.   (2010)   argue   that   even   though   Huiskonen   (2001)   has   brought   the   broader   SCM   considerations   into   a   framework,   it   is   still   unclear   how   such   insights   could   be   used   for   making   improvements   in   –or   controlling–   supply   chain   performance   and   as   a   result   in   solving  spare  parts  management  issues  within  individual  organizations.    

2.5  Additional  insights  on  the  framework  of  Huiskonen  (2001)  

In   the   preceding,   it   is   argued   that   Huiskonen   (2001)   does   not   provide   any   insights   on   the   origin   of   the   elements   included   in   the   SCM   system,   which   are   argued  be  related  to  the  user-­‐supplier  interface.  Nevertheless,  similar  systems  of   elements  could  be  found  in  the  general  SCM  literature.    In  fact,  Chen  &  Paulraj   (2004)  have  provided  a  literature  review  whereby  over  400  articles  are  analyzed   across  many  disciplines,  to  identify  a  series  of  critical  elements  that  as  a  whole   could   influence   the   supplier   and   buyer   performance   within   a   supply   chain.   In   addition,  in  the  review  the  researchers  focused  on  elements  that  were  relevant   within   the   buyer-­‐supplier   interface   only,   which   fits   to   the   supply   chain   perspective  of  the  framework  of  Huiskonen  (2001).  The  series  of  elements  found   in   the   literature   review,   are   summarized   in   Figure   2.2.   In   addition,   Table   2.2   summarizes   how   the   individual   elements   are   operationalized   throughout   the   article.    

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Table   2.2:   List   of   critical   elements   influencing   buyer-­‐supplier   performance,   as   discussed  in  Chen  &  Paulraj  (2004),  

List  of  elements  by  Chen  &  Paulraj  (2004)  

Strategic  purchasing  (supply  strategy)   Competitive  priorities  

! Manufacturers’  choice  in  priority  of  manufacturing  tasks  –  or   ! Priority  related  to  cost,  flexibility,  quality  and  delivery   Supply  network  structure  

! Tasks  –   ! Authorities  –  and     ! Coordination  mechanisms     Environmental  uncertainty   ! Supplier  uncertainty   ! Manufacturing  uncertainty   ! Customer/demand  uncertainty   Customer  focus    

! Attention  to  customer  needs/expectations  

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Top  management  support  

! Time  and  resources  contributed  by  top  management  to:   • Strategic  purchasing  

• Supplier  relationship  development    

• Adoption  of  advanced  information  technology   Information  technology  

Logistics  integration  

Buyer-­‐supplier  relationships   ! Supplier  base  reduction   ! Long  term  relationships   ! Communication  

• Frequency  

• Personal  contact  involved   • Information  shared   • Communication  links   ! Cross-­‐functional  teams    

! Supplier  involvement  (in  project/planning  processes)    

Even   though   the   framework   identified   by   Chen   &   Paulraj   (2004)   is   very   differently   structured   than   the   framework   of   Huiskonen   (2001),   many   commonalities   could   be   identified   between   the   lists   of   elements   included   in   Table   2.1   and   Table   2.2.   For   example,   the   elements   (supply)   network  structure   and   (supply   chain)   relationships   are   included   in   both   researches.   Furthermore,   the  elements  of  strategic  purchasing  and  competitive  priorities  discussed  in  Chen   &   Paulraj   (2004)   are   highly   related   to   the   sub-­‐elements   of   supplier   selection,   supply  strategy  and  prioritization  of  service  by  suppliers  that   are   included   in   the   list   of   elements   by   Huiskonen   (2001).   Also,   the   two   contextual   factors   of   competitive  situation  in  the  market   and   customers’  special  requirements   seem   to   highly  relate  to  the  elements  of  environmental  uncertainty  and  customer  focus.  As   a  result,  despite  the  unknown  origin  of  the  elements  in  the  system  of  Huiskonen   (2001),  it  seems  that  at  least  to  a  certain  degree,  the  general  SCM  literature  could   confirm  the  criticality  of  the  four  main  elements  described  by  Huiskonen  (2001)   in  the  buyer-­‐supplier  (or  user-­‐supplier)  interface  within  a  supply  chain.        

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of   the   framework   described   by   Huiskonen   (2001)   also   relates   to   supply   chain   performance.  

In  addition,  it  has  been  mentioned  on  the  research  of  Huiskonen  (2001)  that  it  is   not   explained   why   the   links   suggested   in   the   framework   by   means   of   arrows   would  hold.  In  contrast,  the  links  in  the  framework  of  Chen  &  Paulraj  (2004)  are   justified   by   providing   a   detailed   literature   support   for   each   link,   by   containing   the  references  for  each  link  in  a  matrix  table.  As  a  result,  since  in  the  research  of   Chen   &   Paulraj   (2004)   some   links   are   justified   between   elements   that   are   also   suggested   by   Huiskonen   (2001),   it   could   be   argued   that   some   links   in   the   research   of   Huiskonen   (2001)   might   be   justified   with   the   same   literature   references.  For  example,  in  the  research  of  Chen  &  Paulraj  (2004)  the  research  of   Stock   et   al.   (2000)   serves   as   a   justification   for   the   links   in   the   framework   between   supply   network   structure   and   both   buyer-­‐supplier   relationships   and   logistics  integration.  That  is,  in  the  research  it  is  argued  that  for  example  within  a   geographical   dispersed   supply   chain,   organizations   more   often   decide   to   coordinate  logistics  than  within  a  non-­‐dispersed  supply  chain,  which  as  a  result   involves  closer  collaboration.  As  a  result,  such  arguments  might  also  hold  for  the   link  in  the  framework  of  Huiskonen  (2001)  between  the  network  structure-­‐  and   the  coordination/control  elements.  Nevertheless,  still  several  other  links  in  the   research  of  Huiskonen  (2001)  are  suggested  for  which  no  similar  link  is  justified   in  the  matrix  of  Chen  &  Paulraj  (2004).  Also,  earlier  it  has  been  mentioned  that   related  to  certain  spare  parts  management,  a  lot  of  “extra”  difficulties  could  be   identified,  in  comparison  to  regular  stock  items.    As  a  result,  relationships  among   elements  within  a  spare  parts  supply  chain  might  be  in  some  cases  different  from   relationships  among  elements  within  a  regular  supply  chain.    

2.6  Additional  insights  from  the  SCM  literature  

As   becomes   clear   from   the   research   question,   this   research   explores   possible   relationships   between   supply   chain   elements   on   delivery   reliability   of   spare   parts   suppliers.   In   line   with   this   research   question,   and   as   argued   earlier,   the   general   SCM   literature   provides   some   proven   links   between   supply   chain   elements  and  delivery  reliability  of  suppliers  in  general.  As  a  result,  even  though   it   is   argued   that   the   links   found   in   general   SCM   literature   might   not   hold   in   a   spare   parts   management   context,   the   links   illustrate   the   type   of   relationships   that   might   be   found   between   the   SCM   system   elements   in   the   framework   of   Huiskonen   (2001)   and   delivery   reliability   of   spare   parts   suppliers   as   a   system   outcome.    

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and   investment   in   supplier’s   operations.   Comparing   these   activities   with   some   SCM   system   sub-­‐elements   that   are   identified   in   the   research   of   Huiskonen   (2001),  i.e.  cooperation  in  the  supply  chain,  performance  measurement  and/or   incentive   systems,   some   common   grounds   between   the   elements   could   be   suggested.   As   a   result,   in   this   research   similar   relationships   might   be   found   between  these  SCM  system  sub-­‐elements  and  delivery  reliability  of  suppliers  in  a   spare  parts  context.    

Secondly,  in  the  research  of  Handfield  &  Bechtel  (2002)  five  main  variables  are   argued   to   either   directly   or   indirectly   influence   the   supplier’s   ability   to   supply   products  conform  to  customer  needs.  With  respect  to  this  research,  it  should  be   mentioned   that   a   supplier’s   ‘ability   to   supply   products   conform   to   customer   needs’  does  not  directly  imply  delivery  reliability,  but  it  could  still  indicate  that   the   supplier   strives   to   deliver   conform   the   (contractual)   agreements   on   for   example   lead   times.   The   five   variables   are:   human-­‐specific   asset   investments,   site-­‐specific   investments,   contracts,   trust   and   buyer-­‐dependence   on   a   supplier   (Handfield  &  Bechtel,  2002).  In  addition,  Handfield  &  Bechtel  (2002)  explain  that   control  mechanisms  are  very  important  in  a  relationship  with  suppliers,  to  make   them   adhere   to   certain   requirements   (f.e.   delivery   requirements).   As   a   result,   based   on   commonalities   between   these   mentioned   supply   chain   elements   and   the   supply   chain   elements   of   supply   chain   relationships   and   coordination/control   included   in   the   framework   of   Huiskonen   (2001),   this   research   might   hypothesize   similar   links   between   these   SCM   system   elements   and  delivery  reliability  of  suppliers  in  a  spare  parts  context.      

Last,  Handfield  &  Bechtel  (2002)  add  to  their  findings  that  the  effectiveness  with   which   control   mechanisms   could   be   used,   will   be   tempered   in   case   of   large   power   differences   between   the   buyers   and   suppliers   in   a   supply   chain.   This   statement   seems   to   be   in   line   with   the   argument   of   Huiskonen   (2001)   that   contextual   factors   like   the   competitive   situation   in   the   market   influences   the   outcome  of  a  SCM  system.  As  a  result,  by  taking  into  account  the  context  factors   for   a   spare   parts   supply   chain  that   are   described   in   the   research   of   Huiskonen   (2001),   it   might   be   explored   in   this   research   whether   the   strength   related   to   relationships   between   SCM   system   elements   and   delivery   reliability,   could   be   context-­‐specific.    

 

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3.  Research  Design  

 

In  this  study  explorative  and  qualitative  case  research  is  performed  to  identify  in   what   ways   the   individual   (sub-­‐)elements   of   the   SCM   system,   in   different   contexts,   could   relate   to   delivery   reliability.   In   doing   that,   nine  case  studies   are   performed,  whereby  each  case  relates  to  a  SCM  systems  including  the  RNLA  as  a   spare  parts  user  and  a  spare  parts  supplier.  As  a  result,  by  exploring  patterns  in   the  set  of  (sub-­‐)elements  between  cases  that  have  high  delivery  reliability  as  a   system   outcome   and   low   delivery   reliability   as   a   system   outcome,   hypotheses   could   be   generated   on   relationships   between   the   SCM   system   elements   and   delivery  reliability.  In  this  way,  the  research  aims  to  contribute  to  literature  by   elaborating   on   relevant   supply   chain   considerations   related   to   spare   parts   management.    

In  the  remaining  part  of  this  chapter,  the  details  on  the  research  design  will  be   provided.   First,   the   conceptual   model   (3.1)   and   the   related   independent-­‐   and   dependent   variables   will   be   cleared   out   (3.2).   After   that,   the   research   method   (i.e.   the   multiple   case   study)   is   explained   (3.3).   In   line   with   that,   the   case   selection  method  will  be  explained  (3.4).  Subsequently,  it  will  be  elaborated  how   the  data  collection  (3.5)  and  data  analysis  (3.6)  takes  place.  Last,  it  is  concluded   how   the   quality   of   the   research   is   maintained   with   the   decisions   made   in   the   research  design  (3.7).    

3.1  Conceptual  model    

As   mentioned,   the   aim   of   this   research   is   to   elaborate   on   the   framework   of   Huiskonen   (2001)   and   use   it   to   identify   ways   to   control   delivery   reliability   of   spare  parts  suppliers  in  the  user-­‐supplier  interface,  among  different  supply  chain   contexts.   In   the   previous   chapter,   it   is   explained   that   Huiskonen   (2001)   has   elaborated  that  a  SCM  system  consists  of  four  main  variables  (including  several   sub-­‐variables),   which   are:   strategies/policies/processes,   network   structure,   supply  chain  relationships  and  coordination/control  mechanism.  Moreover,  it  is   argued   that   the   elements   and   context   of   a   SCM   system   will   determine   the   “outcome”  of  the  system.    

In   addition,   from   the   general   SCM   literature   it   became   clear   that   for   a   similar   framework   the   “outcome”   was   defined   as   supply   chain   performance   and   that   some  sub-­‐elements  that  are  included  in  the  research  of  Huiskonen  (2001)  have   found   to   be   related   to   delivery   reliability   of   (general)   suppliers.   As   a   result,   in   this   research   it   is   assumed   that   the   elements   and   context   of   the   SCM   system   described  by  Huiskonen  (2001)  will  at  least  to  a  certain  degree  relate  to  the  level   of  delivery  reliability  of  suppliers.  

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Based  on  these  insights  from  the  literature  review,  the  conceptual  model  for  this   research   is   summarized   in   Figure   3.1.   The   model   is   shaped   in   an   arrow,   to   project   how   in   this   research   it   is   assumed   that   each   element   included   in   the   model   subsequently   influences   the   subsequent   element(s)   (to   the   right).   Moreover,  only  the  first  part  of  the  model  is  displayed  in  color,  since  this  relates   to  the  specific  part  that  will  be  studied  in  this  research.  That  is,  it  is  studied  in   what  ways  the  elements  within  a  SCM  system  could  influence  delivery  reliability   as  the  system  outcome,  within  a  specific  context.  In  line  with  this,  in  3.2  it  will  be   explained   that   the   system   sub-­‐elements   and   the   contextual   factors   are   considered  as  the  independent  variables,  which  influence  delivery  reliability  as   the  dependent  variable.    

In  addition,  in  the  second  part  of  the  model,  it  is  shown  that  delivery  reliability  is   seen   as   a   relevant   determinant   of   spare   parts   availability,   which   in   turn   is   a   determinant  of  asset  availability.  These  elements  are  included  in  the  conceptual   model  to  show  why  this  research  is  relevant  to  perform  for  asset  owners,  due  to   the  fact  that  it  relates  to  internal  spare  parts  management  issues  –  and  as  a  result   to  asset  management  issues.  That  is,  in  this  research  it  is  argued  that  now  that   inventory  buffers  are  decreasing  within  supply  chains,  supply  chain  performance   such  as  delivery  reliability  of  suppliers  becomes  more  influential  to  spare  parts   availability.  In  addition,  the  spare  parts  availability  in  turn  relates  to  the  ability   to  perform  maintenance  and  thus  to  asset  availability.  However,  it  is  beyond  the   scope  of  this  research  to  also  investigate  these  specific  influences.    

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  Figure  3.1:  Conceptual  model  

3.2  Independent-­‐  and  dependent  variable(s)  

As  becomes  clear  from  the  conceptual  model,  in  this  research  it  is  assumed  that   supplier  delivery  reliability  is  a  determinant,  or  the  “dependent  variable”,  of  the   complete  set  of  SCM  system  elements  (within  a  certain  context).  As  a  result,  the   SCM   system   sub-­‐elements   by   which   the   four   main   variables   of   a   SCM   system   could   be   operationalized,   are   considered   the   independent   variables   in   this   research  (see  second  column  of  Table  3.1).  In  the  second  column  of  Table  3.1,  it   is  explained  what  indicators  are  taken  into  account  in  this  research  to  provide  a   ‘value’  for  these  independent  variables  (i.e.  the  sub-­‐elements).    

 

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Table  3.1,  it  is  mentioned  on  what  research  sources  the  (sub-­‐)elements  and/or   the  indicators  are  based.    

 

By   integrating   the   sets   of   elements   described   in   literature,   the   list   of   all   the   independent   variables   should   be   able   to   cover   all   main   elements   of   a   SCM   system.  This  in  fact  decreases  the  risk  that  relationships  between  (sub-­‐)elements   and  delivery  reliability  that  are  hypothesized  in  this  research  that  in  practice  go   “via”  another  element  that  is  not  specifically  taken  into  account  in  the  study.     Table  3.1:  Relevant  elements  within  spare  parts  SCM  system  

(Sub-­‐)  elements  (i.e.  

independent  variables)   Indicators     Mentioned  in  research  of..  

Contextual  factors   Product-­‐specific  requirements         Competitive  situation   (supplier)     Supplier  characteristics   Customer  requirements    

Criticality,  demand  value,   demand  pattern  and   specificity  of  the  parts   Market  description,   competitive  position,   (other)  customers   Geographical  position,   experience  

Specific  requirements  for   RNLA  w.r.t.  delivery  (in   general)     (Huiskonen,  2001)     (Huiskonen,  2001)     (Huiskonen,  2001)   (Huiskonen,  2001)   Strategy/Policies/Processes     Service  goals  (supplier)  

 

Service  policies  (supplier)    

Priorities  set  (supplier)    

General  strategy  (buyer)    

Requirements  for  delivery   (buyer)  

 

Order  policy  (buyer)    

 

Supplier  selection  (buyer)    

Supplier  evaluation  

 

Goals  w.r.t.  delivery  lead   time  and  reliability     Policies/processes  to   achieve  these  goals  (e.g.   handling  orders)   Options  for  

delivery/production   priorities  for  customers   Strategy  of  material   logistics  department  RNLA   Requirements  set  by  RNLA   for  delivery  of  items   (e.g.)  Use  of  demand   forecasting  and  lead  time   information  for  

determining  orders  

Supplier  selection  criteria/   supply  strategy  

Process  of  supplier   evaluation  

 

(Huiskonen,  2001;   Krause  et  al.,  1998;   Krause,  1997)   (Huiskonen,  2001;   Krause  et  al.,  1998;   Krause,  1997)   (Huiskonen,  2001)     (Huiskonen,  2001)     (Huiskonen,  2001)     (Huiskonen,  2001;  Chen   &  Paulraj,  2004)     (Huiskonen,  2001;  Chen   &  Paulraj,  2004)   (Huiskonen,  2001)     Network  structure   Inventory  locations  and  – management    

 

Ownership,  management   and  control  on  inventory   locations  

 

(Huiskonen,  2001;  Chen   &  Paulraj,  2004)  

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Communication       Sharing  of   information/resources   (buyer/supplier)  

Dedicated  investments  /  risk   sharing  

   

Supplier  involvement  in   project  and      planning   processes  

(Long  term)  agreements   Top  management  involvement   (buyer/supplier)  

Trust  (buyer/  supplier)   Power  (buyer<-­‐>supplier)    

Frequency,  communication   links,  personal  contact,     means  of  communication   (E.g.  site  visits?)  

Information  and/or   resources  shared     Human/asset  specific   investments  in  place    

Supplier  efforts  in  

maintenance  planning  and   other  initiatives  

Type  and  duration  of   agreements  

(Management)  functions   involved  

 

Description  of  level  of  trust   Description  of  power   position  of  both  parties  

(Chen  &  Paulraj,  2004;   Krause  et  al.,  1998;   Krause,  1997)    

(Martin  et  al.,  2010;   Chen  &  Paulraj,  2004)   (Krause  et  al.,  1998;   Krause,  1997;  Chen  &   Paulraj,  2004;  Handfield   &  Bechtel,  2002)  

(Chen  &  Paulraj,  2004)    

(Chen  &  Paulraj,  2004)   (Chen  &  Paulraj,  2004)      

(Handfield  &  Bechtel,   2002)  

(Handfield  &  Bechtel,   2002)  

Coordination/control   Degree  of  coordination/   control  between  user-­‐supplier       Sharing  of   information/resources   (buyer/supplier)       Logistics  integration,   insights/  involvement  into   processes,  problems  and   demand  at  RNLA,  

evaluation  on  performance   Information  and/or   resources  shared       (Huiskonen,  2001;  Chen   &  Paulraj,  2004)      

(Martin  et  al.,  2010)    

 

3.3  Research  methodology  

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interface   the   RNLA   as   the   fixed   ‘user’   and   a   spare   parts   supplier.   In   total   nine   case   studies   are   performed,   which   means   that   apart   from   the   RNLA,   nine   supplying  organizations  are  included  in  the  research.    

In   this   research,   case   study   research   is   preferred   over   other   types   of   research   (e.g.  survey  research)  because  in  exploring  the  relationships  among  SCM  system   elements,   many   open   (how/what/why)   questions   need   to   be   answered   (“How   does   the   RNLA   generates/places   its   orders?”,   “What   type   of   spare   parts   are   supplied  in  this  system?”,  “Why  does  the  RNLA  want  to  manage  its  own  stocks?”   Etc.).  

3.4  Case  selection  

As  said,  the  cases  in  this  research  are  in  fact  SCM  systems,  with  in  the  supplier-­‐ user   interface   the   RNLA   and   a   spare   parts   supplier.   Moreover,   to   explore   whether  the  direct  and/or  indirect  relationships  exist  between  sub-­‐elements  of   the  SCM  systems  and  delivery  reliability  as  a  system  outcome,  the  case  selection   should  at  least  take  into  account  the  following  three  criteria:    

1. The  cases  should  differ  with  respect  to  degree  of  delivery  reliability  of  the   supplier  as  the  performance  outcome    

2. Different  context  variables  should  be  related  to  the  set  of  cases   3. Different  values  on  sub-­‐elements  should  be  found  within  the  cases  

With  respect  to  these  three  criteria,  it  must  be  said  that  since  the  “user”  in  each   SCM   system   is   the   RNLA,   the   case-­‐selection   procedure   is   in   fact   involved   with   selecting  the  suppliers.  That  is,  only  the  selection  of  different  suppliers  could  be   used  to  fulfill  the  first  criteria.  In  addition,  the  context  factors  elaborated  on  in   Table  3.1  relate  highly  to  supplier  characteristics  and  the  competitive  situation   of  the  supplier.  Moreover,  values  on  the  sub-­‐elements  are  difficult  to  explore  on   forehand,   but   by   selecting   different   suppliers,   the   sub-­‐elements   related   to   the   supplier   will   at   least   differ.   As   a   result,   in   the   preceding,   when   describing   the   procedure  for  selecting  “cases”,  it  is  in  fact  described  how  to  select  the  individual   suppliers  for  the  SCM  systems.    

However,  before  describing  the  procedure  (3.4.2),  it  is  first  elaborated  in  what   way  literature  on  case  selection  procedures  provides  some  additional  insights  on   the  importance  of  the  first  two  case  selection  requirements  (3.4.1).    

3.4.1  Importance  of  criteria  1  and  2  

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that   when   this   type   of   claims   are   tested,   case   selection   of   suppliers   on   the   dependent  variable  is  very  appropriate.      

In  addition,  in  the  research  of  Poulis  et  al.  (2013)  it  is  stated  that  for  qualitative   case   study   research   in   international   business,   it   could   be   highly   desirable   to   collect   (additional)   information   to   identify   differences   in   the   contexts   among   cases,   and   use   that   information   to   select   contexts   to   increase   the   relevance   for   the  research  problem  under  investigation.  In  this  research,  that  could  be  highly   desirable  for  two  reasons.  First,  it  can  be  argued  that  the  reliability  of  spare  parts   suppliers  is  most  relevant  for  suppliers  of  spare  parts  for  military  assets  that  are   crucial  to  perform  the  core  business  of  the  RNLA  and  of  which  the  RNLA  does  not   have  many  reserves.  This  means  that  for  example  assortments  of  spare  parts  that   are   needed   in   maintenance   processes   for   military   combat   vehicles   are   highly   relevant   to   take   into   account,   because   the   readiness   for   (future)   military   missions  is  dependent  of  the  availability  of  such  vehicles.  Also,  it  could  be  argued   that   only   for   suppliers   that   actually   deliver   a   sufficient   amount   of   spare   parts   over   the   whole   period   under   study,   the   quantitative   analysis   on   delivery   reliability   will   provide   an   accurate   view   on   the   performance   of   the   supplier.   Therefore,  this  research  especially  focuses  on  suppliers  that  deliver  a  sufficient   amount  of  items  for  the  most  important  assortments  of  the  RNLA.    

Second,   due   to   the   large   diversity   in   the   fleet   of   the   RNLA,   the   supplier   base   differs   in   many   aspects:   delivery   volumes,   geographical   distances,   market   characteristics  (monopolistic  vs.  competitive  market),  etc.  Therefore,  selecting  a   highly   diverse   mix   of   suppliers   (w.r.t.   these   characteristics)   will   maximize   the   probability   that   the   sample   of   cases   will   be   representative   for   the   whole   population  of   suppliers  (Seawright  &  Gerring,  2008).  In  addition,  this  selection   based   on   diversity   also   creates   the   largest   probability   that   different   values   for   the  SCM  system  design  sub-­‐elements  will  be  found  among  the  cases.  

3.4.2  Case  selection  procedure  

The   mentioned   criteria   have   resulted   in   the   following   procedure   for   selecting   cases  (see  Appendix  I  for  the  detailed  procedure):    

" Step  1:  Create  an  overview  of  all  relevant  assortments  for  which  suppliers   deliver  spare  parts.  

" Step  2:  Select  from  the  overview  a  group  of  “main”  suppliers  on  basis  of   the  number  of  orders  and/or  demand  value.  

" Step   3:   Provide   a   quantitative   analysis   on   delivery   reliability   for   the   group   of   suppliers.   Check   for   low   internal   variation   in   reliability   and   a   sufficient  level  of  variation  among  cases.    

Two  degrees  of  reliability  have  been  found:    

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" Step   4:   Check  the  quantitative  analysis  with  qualitative  data  on  delivery   reliability.  

" Step  5:  Make  a  final  selection  from  the  group  of  suppliers,  with  the  aim  to   create   as   much   diversity   among   suppliers   as   possible   based   on   the   context  variables  ‘supplier  characteristics’  and  ‘competitive  situation’  that   are  included  in  the  research  of  Huiskonen  (2001)  (see  Table  3.1).  In  Table   3.2,  the  9  selected  suppliers  are  summarized.    

Table  3.2:  Supplier  selection  (i.e.  case  selection)  

 

3.5  Data  collection  

As   mentioned,   to   study   the   SCM   systems   (or   ‘cases’)   included   in   this   research,   insights  are  needed  from  both  the  supplier  and  RNLA  side  on  the  independent   variables,   which,   as   mentioned,   are   the   values   of   the   sub-­‐elements   in   a   SCM   system   (see   second   column   of   Table   3.1).   In   addition,   information   about   the   dependent   variable   related   to   a   case   is   needed,   which   is   the   actual   delivery   reliability  of  the  supplier  in  the  two  most  recent  years  (in  this  research:  2012-­‐ 2013).     Supplier     Delivery  Reliability     Monopolistic  /   Competitive   market   Type  

company   Company  size   Supplier  industry   Located  in  the  Netherlands   (yes/no)  

1   High   Monopolistic   Manufacturer   Large   Defense   No  

2   High   Competitive   Manufacturer   Large   Non-­‐

defense  

Yes  

3   High   Monopolistic   Trading  

company  

Small   Defense   No  

4   High   Competitive   Trading  

company   Average   Non-­‐ defense   Yes   5   High   Relatively   monopolistic   Trading   company   Large   Non-­‐ defense   No  

6   Low   Competitive   Partly  

manufacturer  

Large   Non-­‐ defense  

Yes  

7   Low   Competitive   Trading  

company  

Small   Non-­‐ defense  

Yes  

8   Low   Monopolistic   Manufacturer   Large   Defense   No  

9   Low   Relatively  

monopolistic  

Trading   company  

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