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Thermo-mechanical and hygroscopic behaviour of semicrystalline polymer foils

Citation for published version (APA):

Poluektov, M., Dommelen, van, J. A. W., & Geers, M. G. D. (2010). Thermo-mechanical and hygroscopic behaviour of semicrystalline polymer foils. Poster session presented at Mate Poster Award 2010 : 15th Annual Poster Contest.

Document status and date: Published: 01/01/2010 Document Version:

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Thermo-mechanical and

hygroscopic behaviour

of semicrystalline polymer foils

M. Poluektov, J.A.W. van Dommelen, M.G.D. Geers

Mechanics of Materials, Holst Centre

/ department of mechanical engineering

Aim of the project

Semicrystalline polymers, particularly polyethylene

naphthalate (PEN) and polyethylene terephthalate (PET) foils, are widely used as substrates in manufacturing of plastic electronics, like the backplane of a flexible display or plastic memory for RFID (radio frequency identification), in cost-effective roll-to-roll processes (figure 1). Since the scale of technological processes is constantly decreasing, a tool is needed that precisely predicts thermo-mechanical as well as hygroscopic behaviour of substrates on a micro level in order to print electronics with high accuracy. The objective of this project is to develop such multiscale

modelling tool that would characterise dimensional stability of the foils during lithographic processing and foil handling.

Figure 1: Holst Centre roll-to-roll line (Holst Centre Executive Report 2009, Eindhoven).

Approach

Material structure. The PET and PEN foils are biaxially

oriented and thermally stabilised, with a typical thickness 25-125 µm. In unstretched material, on a small scale, a 2D spherulitic morphology can be observed. These spherulites are actually an assembly of radial crystalline lamellae

separated by amorphous layers [1]. Stretched films

possess a preferred orientation of molecular chains. Their elastic and viscoplastic behaviour depends on many

factors, such as crystallinity, the initial crystallographic and morphological texture, mechanical properties of individual phases [2].

Figure 2: A schematic representation of various levels involved in the multiscale model for unoriented semicrystalline polymer.

Modelling technique. During this research, a detailed

micromechanical model will be constructed. The starting point will be the creation of a model for unstretched foils (as is schematically represented in figure 2) and the next challenge will be to predict anisotropic properties of

oriented PET and PEN foils. Material is considered to be an assembly of two-phase layered composite inclusions consisting of crystalline and amorphous parts. Parts

themselves are supposed to deform homogeneously. A rigid amorphous layer (i.e. the “interphase”) can be

included there as well. This inclusion is a basic structural element of the material in any state, with spherulitic or

oriented morphologies. The most appropriate technique to link this microstructure with the macro-model will be

investigated.

Future work & Valorisation steps

The predictive tool for the thermo-hygro-mechanical response of semicrystalline materials will enable the

industrial partner to understand their material requirements for the roll-to-roll application and to develop the roll-to-roll process to be compatible with the material properties.

References

[1] B. J. Lee et al., Polymer (1993) 34, 3555–3575.

[2] X. Guan et al., Polym. Eng. Sci. (2004) 44, 433–451.

σ

σ

engineering level

macroscopic level

microscopic level

mesoscopic level

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