A novel series-resonant converter topology
Citation for published version (APA):
Tilgenkamp, N. V., Haan, de, S. W. H., & Huisman, H. (1987). A novel series-resonant converter topology. IEEE Transactions on Industrial Electronics, 34(2), 240-246. https://doi.org/10.1109/TIE.1987.350960
DOI:
10.1109/TIE.1987.350960
Document status and date: Published: 01/01/1987 Document Version:
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A
Novel
Series-Resonant
Converter
Topology
NICO V. TILGENKAMP, SJOERDW. H. DE HAAN, ANDHENK HUISMAN
Abstract-A converter topology based on the principles of series-resonant (SR) power conversion is described in which the input and output of this converter have one terminal in common, and the transformer is omitted. Both the underlying theory and associated waveforms arepresented.The converter is suitable for dc-dcaswellas
forde-ac conversion.Specialattention isgiventooperationintheregion where theinput voltage isapproximatelyequaltotheoutputvoltage(q
-1).Test results ofa700-Wmultiquadrantdc-dc and/ordc-ac converter areshown.
I. INTRODUCTION
T HE principles of operation of series-resonant power converters (SR converters) have already been discussed bynumerousauthors[1]-[4]. Theadvantagesofconvertersof this type,due to thehighinternalfrequencyandrelatively low switchinglosses are well known. Inmanyapplications, a high-frequency transformer is used for voltage scaling and/or
galvanic isolation. However, quitea few applications do not
need these features and would find a common (ground) terminal for input and output acceptable. In the "standard"
half-bridgeorfull-bridge configurationasdescribedin
[5]
and[6],
the omission of the transformer will lead to high-frequency common-mode voltages onthe output terminals ofthe converter. Therefore the question arises as to whether
there exists a transformerless power network in which the benefits of SRconvertersaremaintained. This paper presents the power network and the associated switching modes and formulates the concepts of series-resonant power conversion ina generalized way, such that both the standard and the new SR convertercan be considered asspecial cases.
It is assumed that the reader is familiar with the operation
modes ofthe standard SRconverter as described in [2], [5],
and [7].
II. PRINCIPLES OF OPERATION
A. Switching Modes
Inthe idealized (half- orfull-bridge) SR power converter, the current waveform consists ofa succession ofsections of sine waves. In betweentwoconsecutive zerocrossingsof the
resonantcurrenttherearegenerally two current segments, the first of which isusually denoted(for historicalreasons) asthe "diode current" and the second as the "thyristor current."
ManuscriptreceivedNovember 8, 1985;revisedApril22, 1986. N. V.TilgenkampwaswiththeDelft UniversityofTechnology.Heisnow
withthe Shellcorporation, Rijswijk, the Netherlands.
S. W. H.deHaan was with theDelftUniversityofTechnology. He isnow with the Department of Electrical Engineering, Eindhoven University of Technology,5600 MBEindhoven, theNetherlands.
H. Huismanis with theDelftUniversity of Technology, 2600GADelft,the Netherlands.
IEEELogNumber8613369.
ii
isj
ioL
/
(a) Wt-../ / .\ /
(b)Fig. 1. (a) Standard and (b) new SR converter with associated waveforms. Note that the ratioisrm.s/isa is substantially smaller in the newtopology.
Thesetwocurrentsegmentsaredistributed betweeninputand output ports in such a way as to satisfy the conservation of charge and power.
The distribution of current segments between input and output ports also serves the purpose of damping the state
variables of the resonant circuit. (The word "damping" is used freely here. We will assume the resonant circuit to be
damped aspower is extracted from it). For this purpose, the "diode" current segment is fed back to the input port. This specificimplementation of damping has to be paid forby extra
losses, for thedistortion factor (iSrms/isau) of the input current is higher than is strictly necessary. Damping of the resonant circuit couldalso beprovided by theoutputvoltageonly. The difference between this and a "standard" SR converter is shown inFig. 1.
Fromthe currentwaveformsinFig. 1(b)it isobviousthat in this "new" converterno power is fed back to the source. A
practical implementation and a more abstract version of a power networkthat generates the waveforms fromFig. 1(b)is
depicted in Fig. 2(a) and (b), respectively. The network as shown inFig. 2(b), whereall switches are assumed to be built up from pairs of antiparallel thyristors, facilitates multiqua-drantoperationaswell. Because of the symmetry of Fig. 2(b) with respect to the input and the output, the ports can
arbitrarilybelabeledas "input" or "output." Throughout this paper the port with the smallest voltagemagnitude is labeled as
."output" (step-down mode), unless otherwise noted. Fig. 3
gives an overview of the switch operation and associated waveforms for four important switching modes in step-down operation. According to the analysis in Section IIB, these
switchingmodescorrespond to operation in the four respective quadrants in the
UoJ-Io
plane.0278-0046/87/0500-0240$01
.00 © 1987 IEEE j02
"Standard" 0 + New Es_[_ Full-Bridge UO Es SR, converter T_S.R. converter NDPC s -SW, SWz io
-~~~~~~~~SWo
T SWo2 + Ss1s SWs2 O C vC 1 + iso Es input output Uo (a) (b)Fig. 2. (a) Apracticalimplementationand(b)anabstractrepresentationof the power circuit of the novel SR converter.
three
quadrants, indicating
thatfour-quadrant operationis alsofeasiblefor thecaseinwhich the outputvoltageis greaterthan the source
voltage (step-up mode).
B.
Regions of
Operation
For allfourquadrants theenergy balanceover one
positive
half-cycle
canbe stated asEs(SsdQd+ SsiQt)=UO(SodQd+SotQt) (1)
SWI TCHES CLOSED:swzlisws:l jswz2
swsi
(a)
ioi
SWI TCHES CLOSED.Iswollswol Isws1 swzil
FS2!SWZ2 !SWF2sw02! SIWITCHES CLOSED 1solsw suzl~susl
(a)
\_
X
wX_
iol
ll\
\J~~~~~~~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ FJ
1
isl I~~~ F: FeI,Fs. r 1F> nSWITCHES CLOSED iswzlISWS215uO2iswzi iswsllFSWZ2iswoiSWZ21
(d)
Fig. 3. Switch operation and associated waveforms. In all cases it is supposedthatEs > 0. (a)First quadrant(UO > 0, I, > 0). (b)Second quadrant (UO > 0,It < 0). (c) Third quadrant(U, < 0, IO < 0). (d) Fourthquadrant(UO < 0,I, > 0). Beloweach segmentit is indicated whichswitchesareclosed.
Exchanging the labels "input" and "output" of the networkinFig. 2(b) reveals thatfirst-quadrant operation with the outputvoltage lowerthan the source voltage isequivalent
to second-quadrant operation with the output voltage greater
thanthesourcevoltage. Similarremarksarevalid for the other
where
Qd
andQt
represent the magnitude of thecharge
transferred by the diode and thyristor current segments,
respectively.
The coefficientsSij
denote the direction ofcurrentflow in the source (i = s) and output (i = o) linesof
the converter for the diode
(j
= d) and thyristor(j
=t)
currentintervals, respectively. Note thatSijiseither - 1,0,or +1 andthat
Qd
andQt
aredefinedaspositive quantitiesin allcases. From
(1)
wederive Qt EOSsd- Uo Sod Qd EsSst- UoSot SSd - qS.d st- qS0twhereq is defined by q = UO/ES.
As Qt/Qd 2 0 by definition, itfollows that
(Ssd-qSod)/(Sst-qSot) C0.
(2)
(3)
FromFig. 3we canobtainthevaluesfor theSi;for thefour
differentquadrants. Filling in the appropriate values of
Sij
in(3)
yields expressionsfor theallowedrangesof thenormalizedoutput voltage q, which is displayed in the last column of
Table I. Theallowable range for qdoes indeed comply with
the corresponding quadrant in all cases. This impliesthatthe proposed operation modes, as reflected by Fig. 3, do not
violate theprinciple ofconservation ofenergy.
C. Steady-State Characteristics
All theconverteroperation modesmentioned in SectionIL.B
can be made equivalent to a succession in time of linear networks. Forsteady-state operation it is necessary that state
variables (i.e., capacitor voltage and inductor current) be
continuous atthe boundaries of the successive intervals. Our
analysis will be restricted to steady-state operation modes
where the value ofsuccessive peak capacitorvoltages VCp(k)
and VCp(k + 1) are in accordance with
Vc
(k)
= --Vcp(k
+1).
(4)Therefore we only needto considertwo successive current segments, and add (4) to obtain a set of equations defining steady-stateoperation. Weareespecially interestedhere inthe
relationship between different circuit variables in steady-state operation, for this relationship gives us a tool for evaluating
possibleoperation regions independentof the typeof
control-lerused.
The analysis given in the Appendix yields a general expression for thedelay angle V,. (Fig. 1) inaform similar to
TABLEI
SWITCHOPERATIONANDNORMALIZEDOUTPUT VOLTAGE RANGEFOR THEFOURPROPOSED SWITCHINGMODES
Quadrant Ssd Sst Sod Sot equation (3) range forq 1 0 1 1 '1 -q/(1-q) < 0 0 < q < 1 2 -1 0 -1 -1 (-1+q)/q < 0 0 < q c 1
3 0 1 I -1 0 ql < 0 q < 0
4 -1 0 0 1 -1/-q < 0 q < 0
the expressions found in
[2], [5],
and[6].
Employing
the notation introduced in Section ILA results in-2 -t
q
(a) (b)
Fig.4. Regionsin the q - Xplanewheresteady-state operationisfeasible for the four quadrants. (a) First and second, and (b) third and fourth
quadrants.
(-StEs+
Sot Uo
+Vcp)2-(SdE-SodUO +cp)2-(S
SoUO-SsdEs
+SodUO)2
2(SStES
-Sot
Uo-SSdES
+ SOdUO)(SSdES
-SOd
Uo+VCP)Dividing bothdenominator andnumerator
by
Es
we obtain(- Sst+qSot+X)2 (Ssd-Sod+X)2-(Sst-qSO-Ssd+qSod)
(6)
2(Sst-qSot-Ssd+qSod)(Ssd-qSod+X)
where X is defined by
Vcp/Es
Expression (6) is a key equation that gives the relationship
between X andq for all operation modes.
For thereaderfamiliar with the full-bridge SRconverterit
may be worthwhiletoevaluate this expression for thatpower
circuit. For the full-bridge SR converterthe
Sij
areSsd- -1, SSt=Sod-Sot=1
Thus (6) reduces to the familiarexpression
l+q-qX(7)
1+q-X
which isequivalentto
(I1
+q)(I
I-coslAr)(8
q-cos tlr
The sameexpression maybe found in [6, (41)].
Weproceed with ouranalysis by stating
-I<COS Ar< I. (9)
Substituting (6) in (9) for the four quadrants, while applying
theappropriate Si1 accordingtoTableI,generatesaregionfor every quadrant inwhich steady-state operation is exclusively
possible. These regionscanbemappedontoaplane, in which the horizontal axis denotes q (=U0/Es), the normalized outputvoltage; and the verticalaxisdenotes X(=
Vcp/Es),
thenormalized peak capacitorvoltage. The regionwhere
steady-state operationispossible is shown arcedforeachquadrant in
Fig. 4.
Itisinterestingto notethat inquadrants Iand 2, steady-state
operationisfeasibledown toalower value ofX, i.e., downto
a lower peak capacitor voltage than in the "standard" full-bridge SRconverter, where X is limitedto beinggreater than or equal to 2. This implies that the resonant current remains
continuous over agreateroperating range than in the "stand-ard" SR converter.
III. CONTROL
The controlelectronicscontainsaso-called "
VCpeak-control-ler" which controls the
delay
angle ,r such that thepeak
capacitor voltage
ismaintainedata specifiedvalue Vcpref(see
(4))
even underdynamic
conditions. An incorporatedVcpeak-predictor
generates a real-time prediction of the nextpeak
capacitor voltage
based on the actual values ofil(t),
Uj(t),
Es(t),
andV,(t).
Whenever the predictor indicates thatturnover to the next current segment would render the
specified
valueof Vp, theturnover is actually initiated. TheVcpeak-predictor
does not account for losses in the resonantcircuit,
so that the actual value of the peak capacitorvoltage
will be
slightly
below thespecified value. Note that thedelay
angle
Prdoesnotservethe control of theaverageloadcurrent.As shown in
Figs.
1 and3,
theresonant pulses areseparated
by
azero-currentdwell timeorinterpulsetimetd. Theaverageloadcurrentiscontrolled
by
adjusting
theinterpulsetime. This control method is basically described in[7].
IV. OPERATION IN THE q - I REGION
Operation
in the q = 1region
requires some additionalcontrol with respect to the losses that occur in the resonant
circuit. The
problem
will be pointedout withreferencetotheidealizedcurrent waveforms inFig. 5.
ThewaveshapeinFig. 5isseentobe changingcontinuously
with
rising
q. For theq * 1 casespowerisextracted fromtheresonantcircuit in the firstcurrentsegment, andin thesecond
currentsegmentit isdeliveredtotheresonantcircuit. Average
damping
overonehalf-cycle iszero, astheenergy contentofthe resonant circuit is assumedto bethe same atany current
zero. The net energy W that is transferred to the resonant
circuit should bejustenough to compensate for losses.
In the firstquadrant step-downmodethisenergy is equalto
W=
QtEs- (Qt
JQd) Uo
.(10)
In theq = I region no netenergy can be transferred to the
(5)
21
il1
i'sl
x\
isI
O<q<1 q=1 q>1
Fig. 5. Some typical current waveforms in the new SR converter for differentvalues of q.
ioI
SWz1 SWs1 SWs1 SWol SWol SWz1 SWo2 SWo2 SWz2 SWz2 SWs2 SWs2
Fig. 6. Three-segment resonant current waveforms in the first quadrant and associated switch operation for q = 1.
resonant circuit (where Qd 2 0). Due to losses the
Vcpeak-controllerwill thennotbe abletomaintain thepeak capacitor
voltage atthe specified level, causing the oscillation to cease
eventually when the peak capacitor voltage drops belowE,
SeeFig. 4. Twomethods forovercomingthisproblemwill be described.
A. Adding DiscreteAmountsof Energy
Thefirst method isdescribedin[7] and is basedonavirtual shortcircuit of the output, every nowand then. This isdone,
forinstance,by closingswitches
SW,1
andSW,2
inFig. 2(b).During this"cycle-stealing" process afixedamountofenergy
is added to the resonant circuit, raising
Vcp
by2ES.
Adisadvantage of thismethod is that thearray ofcurrentpulses
to the output is interrupted every now and then, thus introducing alow-frequency ripple.
B. Adding anAdjustable Amount ofEnergy
Bythe secondand superior method acontinuousadjustable
amountofenergyissuppliedtotheresonantcircuit such that it
guarantees full static and dynamic stability under all feasible conditions. The approach takesadvantageof the propertiesof the
Vcpak
controller, mentioned previously.An adjustable amount of energy can be added to the
resonant circuit by a virtual short circuit of the
power-demanding port during part of the thyristor cycle. This
signifies that the resonant current waveform will consist of threecurrentsegments. Thecut-inangle of this third segment is controlled in such a way as to keep the peak capacitor voltage atthe predescribed level. Although this thirdcurrent segmentis only requirednear q = 1, it does noharm if it is implemented for the whole operation range. Because the duration ofthis third segment is typically much shorter than thesecond,theinfluenceonthe formulae isslight in all modes. The proposed resonant waveforms are depicted in Fig. 6,
togetherwithtypicalinputandoutput currentwaveforms. The implementation of such a control mechanism in a
Vcpak-controlled SR converter is straightforward and requires very
little extra hardware.
Notethat thewell-knownSRconverters cantake advantage ofthethree-segmentcurrentwaveformintheq = I regionas
well.
V. VERIFICATION
Theoperation modes ofthe novelconverter topology were
evaluated on a converter that was fully equipped with
antiparallel SCR's. The test converter had the following
specifications:
source voltage
maximum inverterfrequency maximum peak capacitor voltage output voltage range
resonant capacitor
resonant inductor input filtercapacitor
outputfiltercapacitor powerat full load
(1stquadrant) interpulse time
Es
= 100 Vf
= 10kHzV,p
= 300 V -150 < UO< 150V Ci = 660 nF LI = 260 yHCs=
50,tFCO
= 50yF
Po
= 750 W td > 10 AS.Toenablethe SCR'stoturnoff properly, theinterpulse timetd
should exceed the SCR turn-off time (10 its). When MOS-FET's are used, the minimum tdreduces to zero, so that the
powertransfercapability ofthe network increases considera-bly.
Although a high efficiency is potentially an important feature ofthe noveltopology,theconverterwas notlaidout to prove this. The test converter was primarily intended to
evaluate the operation modes and the control electronics. Nevertheless, a maximum efficiency of 88 percent was
obtained.
Fig. 7(a)-(d) shows thesource-andload-current waveforms for all four quadrants for
lql
< 1. The basic two-segmentwaveshapes are in agreement with the waveforms of Fig. 1. The overshoot in
il
at the end of each pulse is caused by the reverserecoveryof the SCR's. The waveforms of iS and io aregeneratedbythe control
electronics,
which clips the overshoot mentioned. Waveforms forIql
> 1 are not shown, becausethey are essentially equal to the
lql
< I waveforms (seeSection II.A).
The significance ofthree-segment current waveforms fol-lows fromFig. 8. The converter isable to operate in a
steady-state mode at q 1, because the third current segment
maintains the capacitor peak voltageatthe predescribed level of 300 V. The first current segment, which is basically a
dampingsegment, is asshortasthecontrolelectronicsallows
it tobe. The current
i,
in the common (ground) line shows atiny negative firstsegment. Due to converter losses the second segment is effectively damping. Only the third segment
delivers energy to the resonant circuit.
All fourquadrant operation modes, both
IqI
< 1 andIqI
>1, arebrought together inFig. 9. Theconverteris fed from a
dc source
E,
= 100 Vand generates a 20-Hz output voltageU0
= 140 sin (40 7rt)at a capacitive load of 50 ,uF. From the-1
Fig. 8. Three-segment current waveforms. Upper trace: il, 20 A/div. Middle traces: i, 20 A/div, i, 20 A/div. Lower trace: i4 20 A/div; 20 tss/div.
(c)
(d)
Fig. 7. Current waveforms for the four quadrants. E, = 100 V. Upper
trace: i,, 20 A/div. Middletrace: i, 20 A/div. Lowertrace: i_ 20 A/div;
20pts/div. (a)U. = +50 V,I, = +3.2A. (b)U, = +50V, I, = -3.4
A. (c) U, = -50V, I,, = -1.9A. (d) U, = -50V,IO = +2.5A.
I
2
I
1lIdOl
1
4
1;'
I
leI
Fig. 9. Waveforms atdc toacpowerconversion. A 20-Hz sinoid (100V rms)isgeneratedatacapacitiveload.E, = 100V, CO = 50/AF. Upper
trace: ii, 20 A/div. Middle traces: i., 20 A/div; V_, 365 V/div. Lower trace: U,, 145 V/div, 5 ms/div. The quadrants are indicated below the picture.
signsof
UO
andI it follows in which quadrantthe converteroperates.Above Fig. 9 a timescale isindicated. From20to25
mstheconverter is idle because the output capacitor is loaded to avalue which is close enoughtothe referencevoltage. The
three-segment current waveform guaranteesthat at t = 25 ms the q I barrier is passed withoutconsiderable loss ofpeak
capacitorvoltage.The continuouschangeofUOandq causes a
corresponding change in Qd and
Q,
(see (1)), which isreflected in the envelopes of io and
il.
The theoretical limitations of the converter in the
U0-I,
plane are shown in Fig. 10. The maximum current in the 3rd and4th quadrant (trajectories eandf
) aresubstantially belowthe
1st
and 2nd quadrant currents (trajectories a andd). Inthe3rd and4th quadrant operations the thyristor current is either flowing through the source or the load (Fig. 3(c) and (d)), while in the
1st
and 2nd quadrants the thyristor current is simultaneously flowing through the source and load (Fig. 3(a) and (b)). The average output current can be calculated from the average resonant current. From the definition ofSij
(seeSection
II.B)
it follows thatto
SodQd
+Sot
Qt
(11)Fig. 10. Maximum-currentandmaximum-voltage trajectories of the novel converter. Thepeakcapacitorvoltageismaintainedat300 V whileEs =
100 V. Solidline: calculated trajectories. Squares: measureddata.
Eliminating theratio Qd/Qtfrom (11)
using
(1) leadstoIO'_
ES(SotSsd-SstSodS)II Es(Ssd-Sst)+
Uo(Sot-Sod)
(12)where
Si;
follows from Table I. Forinstanceattrajectoryathe ratio IO/II equals 1, whileattrajectoryf
it equals -E/(E5
+UO)
-The maximum average resonant current follows from
Io=4CVcpf1- (13)
Thetrajectories atofarecalculated from(12) and (13) where
V,p
ismaintainedat300V.Thecalculationsarecarriedoutforaninterpulsetimeoftd = 10,us. The measured data isplotted
in Fig. 10as well. At first sight the measured data is in fair agreement withthecalculatedtrajectories. However,asshown in [5] and [6], the converter losses can be represented by a
raise in the output voltage of
Ploss/I,
Ifweassume that this correspondstoshiftingthecalculated trajectoriesoverapprox-imately +15 Vinthe UOdirection in the 1stand4th quadrant andover -15Vinthe2nd and 3rdquadrant,thanaverygood agreement can by noticed.
VI. CONCLUSIONS
The proposed power network and control techniques make it possible to construct a transformerless SR converter with
commongroundforinput and output ports, with thefollowing
properties.
1) The converter is capable of both "step up" and "step down" operation.
2)A single-quadrantconverter usesonly sixsemiconductor
switches for "full-bridge" operation.
3) The converterhas an inherent high efficiency due to: a) the factthatonly twosemiconductor switches are in the
currentpath;
b) the absence of a power transformer; and
c) the virtual absence ofswitching lossesas a result ofthe resonant character ofthe operation.
4) The converter operatesas adcautotransformerwithouta
transformer being present.
5) The converter is inherently short-circuit proof.
Pk Pk'+r(k) T k ,0 t(k) W.t
(a)
sSiE SOjUo
(b)
Fig. 11. (a) GeneralizedSR power circuit. (b) Positivehalf-cycle ofthe
resonantcurrentin thecircuitof(a).
6)
Theconverteroffers thepossibility
togenerate asingle-phase
acvoltage
with lowdistortion froma dcsource.7)
By adding
branches to thepower network andapplying
adequate
controltechniques
converters with any number ofinput
and output lines can be constructed using only oneresonantcircuit.
APPENDIX
We will
analyze
the circuit ofFig.
11 with respect to thewaveform
depicted
inFig.
11.
For
brevity
we introduce thefollowing
notations:Y1=C1/L1t I£1
/dIE
Y,
=--l
Zi
= LI/C Usd=SsdEs Ust=SstEs (14) (15) Uod=SodUo Uot=Sot Uo VCA=VC(03k)
VCB= Vc(3k+irk) VcC = Vc(fk+lrk+Ctk) iB=i(3k
+O4rk).
(16) (17) (18)(19)
(20)
We recall thecircuitequationsvalid for (k < ( < (3k + i/lrki(/3)= Yl(Usd-
Uod- VCA)
sin((3-13k)
(21)
Vc(3)=
Vc([k)+(Usd-Uod- VCA){1-cos ((-(3k)} (22) and thecircuitequations
valid forSk + i/irk < ( < Sk + 1/rk+ 'tk
i($)
=i((
+1/irk)
COS((-Ok
-rk)
+
Y1
(
Ust-Uot-VCB)
sin((3
-k--i/rk)
(23)
VC()= VcB+i(13k+74rk) sin ((-(kV-'rk)
The resonant current will be zero at the end of the
thyristor
which aftersomemanipulating
reduces to(-
VA-
Ust+Uot) 2-(Us5d- Uod-VCA) -(Uot-Usd+Uod)2COS rK 2
-2(Ust-Uot-Usd+
Ust
Uod)(Usd-Uod
-VcA
)
(31)
current segment, thus
i(Ik
+ Prk+t<k)
=O.(25)
From (23) and (25) wederive
tan (Itk)
ZI- UOk
- -}k
(26)forphysical reasons
0<
r(k)C
-7r (27)substituting (27) in (26):
-
VCA-
Ust+Uot>0 (28)K(-VCA-USt+UO)-Z3i+(UIst-Uot VcB)2. (29)
Using (29), (22) and (21) weobtain
(- cA-Ust+UOt)2 (USd-sdUd- VA) sin2 Vrk
+{Ust Uot VcA (Usd Uod-
VcA)(l-OCOS
rk)}2.(30)
By substitution of(15) to (16) in (31) we turn back to our original notation and (5) is obtained.
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