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Laser processing in 3D Integration of Heterogeneous Microsystems

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7 8 The LIFT process (1) is based on an ablation process, which results

in a deposition of various types of materials, mostly metals. It can be used for TSV filling and to print electrical interconnections. The setup consists:

2: Material that is to be transferred (Donor).

3: Transparent substrate on which the Donor is coated (Carrier)

4: The substrate on which the material is to be deposited (Receiver) 5: Focused pulsed laser beam.

6: Depending on processing parameters, single droplets or sprays can be transferred

7: LIFT used for TSV filling, and to print conductive lines (8)

Laser processing in 3D Integration

of Heterogeneous Microsystems

R. Pohl, G.R.B.E. Römer and A.J. Huis in’t Veld

R.Pohl@utwente.nl , G.R.B.E.Romer@utwente.nl , a.j.huisintveld@utwente.nl

University of Twente, Chair of Applied Laser Technology, The Netherlands

>>

L

aser drilling

>>

L

aser-induced forward transfer (LIFT)

Introduction:

Material processing using Ultra Short Pulsed Laser sources is an efficient and precise

technology for 3D integration of heterogeneous microsystems. Within the framework of the FAB2ASM project,

the University of Twente investigates multiple laser based processes, such as: laser created receptor sites for

fluidic self-alignment, laser drilling and laser based deposition of metal droplets.

Acknowledgement: European Union Seventh Framework Programme

FP7-2010-NMP-ICT-FoF; Grant Agreement No. 260079 - Efficient and Precise 3D Integration of Heterogeneous

Microsystems from Fabrication to Assembly, see

http://www.fab2asm.eu

1

The fluidic self-alignment process (1) is based on the restraining forces of a liquid i.e. surface tension, which allows the accurate positioning of two interfaces with respect to each other.

2+3: Among other possible concepts, sharp edges have been proven to be efficient receptor sites. In a first approach, these edges have been created using laser ablation.

4: Droplets pinned on different receptor sites, exhibiting different contact angles: (a) 68° (b) 90° (c)102° (d)127° 1 2 3 4 5 6 Laser drilling is used to create Through

Silicon Vias (TSV), that are needed for electrical internconnections.

1: SEM image of cross sections of holes drilled under a water film. =515nm 1000 pulses at 60µJ and 10kHz.

2: SEM image of the entrance side of hole drilled using helical drilling. Diameter of the hole is 250µm. Laser scanning speed 49mm/s, 40 overpasses, pulses at 40µJ and 100kHz.

>>

F

luidic self-alignment

2 1 2 3 4 Aarhus, Denmark June, 19-21, 2012

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