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A Hybrid Design Optimization Strategy for The Field of Structural Dynamics

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A Hybrid Design Optimization Strategy for

The Field of Structural Dynamics

D. Akc¸ay Perdahcıo ˘glu, M.H.M Ellenbroek, A. de Boer

Institute of Mechanics, Processes and Control - Twente Chair of Structural Dynamics and Acoustics, University of Twente

P.O. Box 217, 7500 AE Enschede, The Netherlands phone +31-(0)53-4895618, email d.akcay@utwente.nl

Introduction

The occurrence of dynamic problems during the operation of machinery may have devastating effects

on a product. Employing design optimization

techniques may help to ensure the safety and the reliability of the product.

Objective & Approach

The objective of this project is to develop a hybrid design optimization strategy that can be benefited for solving dynamic problems of structures.

The developed strategy is presented in Figure 1.

Keywords: Design of Computer Experiments (DOCE), Component Mode Synthesis (CMS), Neural Networks (NN), Genetic Algorithms (GA), Sequential Quadratic Programming (SQP).

Application

To demonstrate the strategy, a structure illustrated

in Figure 2(a) is considered. The thicknesses of

the struts are selected as the design parameters

and the struts which have nπ2, n = 0, . . . , 3 rotational

distance between each other are assigned to have

the same thickness values. The model of the

complete structure is generated by modeling only one repeating component. The initial design is shown in Figure 2(b). The optimization problem is formulated as: min thcki ρV (thcki) sbj. to f5= 750 MAC5≥ 0.9 0.1 ≤ thcki≤ 0.5 i = 1, . . . , 6.

The results are summarized in Table 1 and the final design is shown in Figure 2(c).

UPPER LEVEL (Structure Level) Problem Analysis

LOWER LEVEL (Component Level)

Component... Component-n ...Component Calculate the system matrices of each configuration according to the information provided by DOCE usingCMS

DOCE

FE models of each component (one parameterized FE model for repeating components)

Save them in Component-n Library

If no design parameters in that component, calculate the corresponding system matrices only once usingCMS

Assemble + Solve Training Set Surrogate Model (NN) Optimization (GA-SQP) Validation (CMS Model) LOWER LEVEL (Component Level) Component... Component-n ...Component

Sought the system matrices of the optimum design parameters in the library

Exist NO Calculate and save in the library

YES

Assemble + Solve Compare with NN Model

Accuracy O.K.? NO YES Addoptimumdesignparametersandthe correspondingCMSmodelresponse STOP

Figure 1 :The developed hybrid design optimization strategy. Initial Design Parameters [0.3 0.3 0.3 0.3 0.3 0.3]

Optimum Design Parameters [0.1 0.298 0.329 0.297 0.1 0.1] # of designs in the Library (Initial) 60

# of designs in the Library (Final) 349

Total # of iterations 89 Initial Mass 0.4936 kg. Optimum Mass 0.3899 kg. MAC5(NN) 0.9866 MAC5(CMS) 0.9817 Final f5(NN) 750 Hz. Final f5(CMS) 749.33 Hz.

Table 1 :Summary of the optimization problem.

x y z

(a) The structure and its repeating component (b) Initial Design-Mode 5

1 2 3 4 5 6 (c) Final Design-Mode 5 Figure 2 : Application

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