EIGHTEENTH EUROPEAN ROTORCRAFT FORUM
B- 06
Paper N• 72
DEVELOPMENT AND VALIDATION OF A VORTEX LATTICE
METHOD TO CALCULATE THE FLOW FIELD OF A
HELICOPTER ROTOR INCLUDING FREE WAKE DEVELOPMENT
L. ZERLE, S.WAGNER
UNIVERSITAT STUTTGART
GERMANY
September 15-18, 1992
AVIGNON, FRANCE
DEVELOPMENT AND VALIDATION OF A VORTEX LATTICE METHOD TO CALCULATE THE FLOWFIELD OF A HELICOPTER ROTOR INCLUDING FREE
WAKE DEVELOPMENT
L. ZERLE and S. WAGNER Institut fiir Aerodynamik und Gasdyna.mik
Universitat Stuttgart
Pfaffenwaldring 21, D-7000 Stuttgart 80 Federal Republic of Germany
ABSTRACT
Calculated helicopter rotor inflow velocities in forward flight are presented and compared to laser doppler anemometer measurements. Basing on linear potential theory, the code works as a time-stepping simulation program, using vortex lattice method. Wake prolongation at blade trailing edge is performed during each timestep, shedding blade doublet strength
int<> the wake. Additional wake self-induction is calculated and added to wake motion.
Unsteady wake roll up, even at the inboard lattice parts, are observed. With the exception of the vortex core model, there is no empirical input to obtain the results. Improved blade vortex interaction (BVI) and rotor-fuselage interference predictions are the expected bene-fits of the free wake model. Comparisons demonstrate that the inflow velocity field is very
well represented in tendency. Flow speed values in the outer radial rotor region also agree
also well with measurement. Neglecting the missing fuselage in the calculation, results in
differences at the inner rotor area.
1. INTRODUCTION
Progress in helicopter aerodynamics requires sufficient wake modelling. A wide span of prob-lems stemming from the rotor wake is given by blade vortex interaction, aerodynamic noise pro-duction and vibratory loads. Compact and light helicopter construction requires knowledge about Rotor Fuselage Interference (RFI) effects, espe-cially at canopy, rear rotor and fin area. Improved predictions in these cases are expected benefits by application of rotor free wake models. Increasing computer capabilities and arising CPU power un-der relative low costs allow application of aerody-namic rotor codes, working with fully free devel-oped wake systems. A lot of research is published, using prescribed models for rotor downwash han-dling. They require empirical input data. Im-portant for code development is an experimental database for comparisons and validation, to check the implied models. More than about 10 years, free wake technics are used in fixed wing appli-cations, especially for delta wings [1]. Free wake methods are used in helicopter aerodynamics, too. Several research groups are working in this direc-tion [2, 3]. Good historical review is given in the
introductions of [4, 5).
Modern Laser Doppler Anemometry (LDA) flow measuring technics allow velocity measurements without placing any disturbing probe or hot wire equipment. Rotor inflow in forward flight was measured by NASA [6] using LDA. These results are used here for first comparisons with code cal-culations. The inhouse developed computer pro-gram for isolated rotor [7], was generally refined and expanded to forward flight within the Pi-lot Phase of BRITE EURAM research program [8]. Further measured data bases at different he-licopter model sections were generated in this re-search phase, and will be used for comparisons in a later development step.
2. GENERAL CODE DESCRIPTION
Based on the theory of 3-dimensionallinear po-tential flow, a vortex lattice method is used to de-termine time dependent flow field and wake geom-etry generation. The developed code is a timestep simulation program in FORTRAN 77 language. Flow conditions are calulated at every timestep, using the information of the former step to deter-mine the new solution. Obtained timestep
solu-tions consit of two parts: 1. The local singular-ity strength at the blade panel, produced by full-filling the boundary condition at the blade con-trol points (i.e. no velocity perpendicular to the blade). 2. Displacement, prolongation and new positioning of the wake networks, which are lo-cating the wake representing vorticies. During the timestep, quasi steady state potential flow condi-tions and a frozen geometry system are assumed, to calculate the new flow field and new wake ge-ometry at the end of the timestep.
2.1 Coordinate Systems
Two coordinate systems are used. B-System is the blade fixed system, that represents the ro-tor blade in defined 0 - pitch angle position (Fig. 2.1). The other one, called System K is non ro-tating, rotorshaft axis and fuselage fixed, with lo-cation in the rotor center (Fig. 2.2). All calcu-lations are performed in K system, fuselage and free stream are represented here also.
2.2 Blade Handling
For the first step thin blades were used, covered with a vortex doublet ring at every panel. At the blade control points all actual active velocities, i.e. free stream, wake induced, and rotor movement caused are added. After skalar multiplication of the velocity vectors with the unit vectors normal to the panel surface they build the right hand side of a system of linear equation.
a1,1 a2,1
a3,1
aN,l
+
a1,2 a1,N It! R1
az,z az,N ll-2 R2 a3,2 a3,N !1-3 R3 aN,2 aN,N !1-N RN (1) -iik. ( Uoo(f, t) -
n
X Tk+
~ ~free tJtream motion of rotorblade
V¢vs(r,
t)~ wake induced velocitietJ
). (2)
The blade panel doublet strength p. is
deter-mined by simultaneously solving the linear equa-tion, using the blade-panel to blade-panel in-fluence coefficient matrix aki, at the end of the timestep. Beginning each timestep, the complete rotor is generated by coordinate transformation
and multiplication, regarding the actual pitch and flapping angles at the destinct blade positions. 2.3 Wake Handling
Wake discretisation is done by sheets of quadri-lateral ring vorticies (wake doublets). Every two neighboured doublets build the vortex strength at the vortex filament between them, by balanc-ing their doublet strength. Usbalanc-ing this superposi-tion, we obtain the well known 'horse shoe' vor-tex system of a lift producing wing with finite span. During every timestep a new wake row is produced at the blade trailing edge, where the KUTTA- condition is postulated. The new wake panels are shedded down from the blade with the same span wise blade panel discretisation, and are loaded with the doublet strenght of the abuting blade trailing edge panels. Therefore, in case of a steady state moving wing, the vortex at blade's trailing edge is extinguished by balancing the dou-blet strength of blade and wake along the trail-ing edge. Unsteady wtrail-ing movements, as usual in helicopter aerodynamics, cause alternating dou-blet strength on the blades. In this case the wake network is covered with a local varying doublet strength in quasi chord direction, and a vortex activity remains at the spanwise filaments. Dou-blet strength on each particular wake panel is kept constant during all timesteps.
For wake motion and distorsion during the timestep, displacement influence portion of free stream and every singularity (i.e. blade and wake vorticies) is calculated. Vortex induced displace-ment contributions are determined by application of a special transportation model, including the 3-dimensional BlOT- SAVART law. More detailed Info.rmation is given in chapter 2.6.1 and [9, 7].
2.4 Code Working Procedure
The code runs in the following way: After read-ing the input files and some precalculations the timestep loop is entered, with at first two steps for calculation of the startup. Oth. step: Rotor is in starting position, facing the freestream and the blade moving speed only.
1st. step: Rotor moves to new position and pro-duces the first wake row in spanwise direction. The shedded doublet strength for the first wake row is the blade doublet strength solution ob-tained at step 0. Now the panel control points are affected by freestream, blade moving velocity
and the vorticies of the first panel row.
2nd. and further steps: Timestep loop works now in full configuration with additional displacement calculation at all free wake lattice nodal points. The wake length of each blade grows now step by step, influencing itself, too. Therefore, computing time increases timestep by timestep. At the end of each timestep loop specific output is written to a file for postprocessing. After the treatment of all scheduled timesteps final file output is done and the procedure ends. An additional illustra-tion is given by the flowchart in Fig. 2.3
2.5 Timestep Length
Rotor speed and rotor moving angle step de-termine timestep length. Practicable angle steps depend on two detalls, wake shedding model and the desired result resolution in time and space. Concerning the applied wake prolongation model, increasing angle steps produce increasing misposi-tion of wake vorticies nearby blade's tralling edge. The experience shows that 15 Degree rotor angle movement steps are acceptable. For special in-vestigations a smaller angle step of 5 Degrees was used. A sensitivity test was done, to look how the results are affected by varying the timestep length. See chapter 3.2.4 .
2.6 Special View to Applied Models
Some model expansions are necessary, to avoid unrealistic flow conditions and to achive stability in the whole procedure.
2.6.1 Circular Transport of an Allocation Point by a Vortex Filament
Nature shows that a single vortex transports particles along a circle around its vortex core, and not along a line indicated by the tangential veloc-ity direction. This prinziple (9] is used to model the transport mechanism in a vortex flow field (Fig. 2.4). The collocation point moves within the timestep along the circle from location Q to the target point P, depending on the circumferen-tial speed given by the BIOT-SAVART law. Vec-tor QP represents the displacement contribution of this vortex filament within the timestep, in-stead of a transversal dislocation to point P' away from the vortex core.
2.6.2 Vortex Core Model
Approaching to the vortex core, theory gives in-finitely high induced circumferential speed, which is neither realistic nor observed in nature. There-fore a core model with exponential velocity damp-ing is applied. It ensures steady velocity reduction down to zero, by approach to vortex core within the damping radius. This damping radius is the single empirical code input parameter. It is set to half of the minimum span wise blade panel size. 3. RESULTS
3.1 Important Development Step Results First forward fight calculations were performed with an untwisted testblade, used for blade pan-elisation testing and discretisation optimisation. The test run worked with constant rotor speed after impulsive start, with a moving angle of 15 degrees during each timestep, and an advance ra-tio of 0.20. Blade 1 of the 2-bladed rotor starts in rear positon, and the rotor completes the revolu-tion after every 24 timesteps.
3.1.1 Wake Structure
Fig. 3.1 gives an impression about the wake geometry after the first rotor revolution. Typi-cal outer (tip) vortex rolling up effects in the free wake are clear visible. The crossing of retreat-ing blade 1 with the wake of blade 2 is remark-able, too. Blade 1 hits the tip vorticies nearly parallel at timestep 19. Wake plots in fig. 3.2 represent the actual wake structure after 3 rotor revolutions. Wake lattice distorts heavily, but a kind of systematical wake wrapping is obsered, The wake activity on the starboard side (positive y-area) is not symmetric to the other one. This demonstrates the necessity to include cyclic pitch capability to the rotor free wake code.
3.1.2 Blade Doublet Strength Oscillations Calculated doublet strength of blade 1 is shown in isoline plot (Fig. 3.3a). After the start at t=O up to time step 28 the doublet strength is domi-nated by a startup process in the fiowfield. The following rotation cycles show very similar pat-terns in this diagram. Doublet strength versus time step at relative radial position (0.8 R) is de-tailed in figure 3.3b. This line diagram can be
subdivided to 3 typical areas:
1) Startup process until timestep 28 (i.e. first revolution) 2) Line peak, if the blade is in advanc-ing position (timestep 30, 54 and 78) 3) Wake in-fluenced doublet strength oscillations, if the blade passes by or crosses the wake in the rear rotor disk section.
Such fast 1-period oscillations as calculated during the time steps 42-50 and 66-74 are typical indications for noise generation ation, induced by wake- blade interference. That is one of the main results of this free wake rotor code.
3.2 Code Run and Results Comparison Us-ing the 2MRTS Rotor
3.2.1 Measured Inflow Data Base
Published LDA data from NASA-Langley con-sist of rotor inflow data, measured one chord length above the tip path plane (TPP). The wind-tunnel model is a full rotor fuselage configuration, with 0.86 m rotor rad.ius. It was tested at three d.ifferent advance ratios (0.15, 0.23, 0.30). Ac-cord.ing to [6] the rotor was trimmed to a cond.i-tion without blade flapping. Published velocities are already preprocessed by subtraction of the free stream component, and by relating to the blade tip speed. Two velocity components are given: 1. LAMDA- value represents the velocity compo-nent in perpend.icular direction to the TPP (pos-itive is upwind in postive z-direction).
2. MUE - value is a tip speed related veloc-ity component, directed simultaneous parallel to TPP and x-z plane of the K-coordinate system (positive in rear direction).
The given time averaged measurement data were used for code result comparison. Also given instantaneous data will be used for further inves-tigations.
3.2.2 Blade Discretisation
The twisted 2MRTS blade is modeled fiat with 14 panels spanwise and 1 panel chordwise. The aerodynamic panels are shifted 0.25 chordlength downsteam, to position the blade bounded span-wise vortex on the 0.25 chord position and the blade control point to the 0. 75 chord position. The panels are non equispaced, to obtain a good spanwise vortex strength resolution. Fig. 2.1
3.2.3 Code Run with 2-Bladed Rotor A 2MRTS rotor with two baldes was calculated at an advance ratio of 0.15 for one rotor revolu-tion, to see how the wake develops during startup situation. Two blades were used only, keeping a good overview with respect to the wake lattice (Fig. 3.4). In forward flight, tip vortex rollup at retreating blade side is similar strong at advanc-ing blade side. That's a cyclic pitch effect. Addi-tional to the tip vortex rollup, we also see rolling up activity at the inboard wake structures. 3.2.4 4-Bladed Rotor Application
Next investigations were performed with 4 blades, running 4 rotor revolutions. Using con-stant timesteps with 15 degrees stepwise rotor movment, 96 timesteps must be calculated. A fully free developed wake is shown in figure 3.5a
. All four wakes wrap heavily into each other.
About one and a half revolutions behind the rotor position the helical lattice structure is dissolved. A kind of global tip vortex roll up remains at the longitud.inal border lines of the total wake
sys-tem. The extracted wake part of a single blade (Fig. 3.5b) underlines the d.isintegration of the vortex lattice. It is important that the simulated wake system shows stable behaviour and no wake exploding occurs.
Blade doublet strength development versus time is given in four d.iagrams, one for each blade (Fig. 3.6). After the startup process the isoline pattern of all four blades are equal, with respect to phase displacement. That is a further demonstration that the simulation code works stable.
Timestep length variation effects were investi-gated by a special test run. Two revolutions after start, the timestep length was derated from 15 degrees to 5 degrees, to calculate the next quar-ter rotor turn. Afquar-ter that, the timestep length was switched back to 15 degrees. Blade 1 dou-blet strength devolpment of this special run was now compared to a normal run, using 15 degree timestep ouly. Isoline diagrams of both test cases (Fig. 3. 7) show, that in the timespace after the slow down procedure the same doublet strength
pattern is produced. Corresponding timestep
numbers for the same rotor position are 66 with, and 54 without timcstep length variation.
but don't cause changes in the wake system. Dif-ferent solutions on the rotor blades during the follow-on timesteps were not observed.
First investigations of aerodynamic coupling ef-fects were done, by including a simple body con-figuration to the isolated rotor code. The actual clwsen body for this test is a half-infinite one. It. is built by one point source under freestream only, simulating a rotation symmetric body (Fig. 3.8) Position and dimensions are similar to the real used wind tunnel model.
3.3 Rotor Inflow Data Comparisons
Calculation results of mean LAMDA and MUE are presented in disk diagrams with isolines to give an overview (Fig. 3.9-3.10), and in x-y like diagrams at distinct radial and circumferen-tial positions (Fig. 3.11-3.13) to show the results in detail. Values in the plots represent NASA-Langley measurements (NL Meas.), free wake iso-lated rotor (FW Calc.) calculations and free wake results with simple body simulation by a single point source (FW +Body). Investigations were performed for three different advance ratios: 0.15, 0.23, 0.30 . A complete set of all result diagrams is given in [10].
3.3.1 Lamda Results
Isoline patterns look very similar to their mea-sured counterparts. Unsymmetric downwash in the rear disk area is also represented as the tip vortex induced upwash in the disk front section. This observed similarity indicates that the wake vortex system is calculated well. Local differences between measured and calculated data are visible in line diagrams (Fig. 3.11-3.13). In the outer ra-dial disk area the isolated rotor calculations agree with the NASA full configuration (i.e. rotor and fuselage) measurements. At the inner areas the calculated Lamda values are lower, but it is im-portant that they follow the measured result line in the same tendency. If we take into account, that there is no panelised displacement body used in the calculations, the theoretical results are too low, which is correct.
Local improvements were achieved by applica-tion of the body simulating 3D-point source. In the disk front area, especially at 180 degree and
r/R
<
0.5 (Fig. 3.11c, 3.12c) the point source <ec-tivity 'lifts' the lamda very near to the rneilsuredvalue. This result is qualitative only, and was a
first study of fuselage to rotor influece.
3.3.2 MUE Results
Line diagrams of mue value (Fig. 3.13) show in radial direction the same tendency between mea-surement and calculation. Compared to lamda re-sults the tendential agreement is weaker, and the relative difference is higher. A probable explana-tion is the following: Mue values are very sensi-tive to the vortex z-position in the K-coordinate system. Wake vorticies with high activity (i.e. blade tip vortex) are almost parallel to the rotor disk. Small differences in the z- position affect the Mue value strongly. Additional simple body simulation don't ensure result improvement. Ten-dential improvements are sometimes observed in the diagrams.
4. Conclusions
Free wake method application to rotor aerody-namics improve basic knowledge of rotor wake be-haviour and its influence to other rotorcraft com-ponents. The achieved conformity between rotor inflow calculations and experiment indicate, that even details of the wake induced flowfield are rep-resented well. First coupling attempts with a sim-ple fuselage simulation show local improvement. Code expansion to a paneled fuselage with full rotor-wake coupling is necessary, to obtain im-portant wake effects at fuselage surface.
References
[1) D. Levin and J. Katz. Vortex-Lattice Method
for the Calculation of the Nonsteady Separated
Flow over Delta Wings. Journal of Aircraft,
18(12):1032-1037, December 1981.
[2) G.L. Crouse, Jr., J.G. Leishman, and Napei Bi.
Theoretical and Experimental Study of Unsteady
Rotor/Body Aerodynamic Interactions. Journal
of the American Helicopter Society, 37(1):55-65, January 1992.
[3) D.R. Clark and B. Maskew. A Re-Examination
of the Aerodynamics of Hovering Rotors
Includ-ing the PrcBence of the Fuselage. In International Technical Specialists' Meeting on Rotorcraft Basic
Research, Atlanta, GA, 30332 USA, March 1991.
(4) A. Baron, M. Boffadossi, and S. De Ponte.
Nu-merical Simulation of Vorlcx Flow.9 Pa8i !mpu/w
Dy-namics Panel Symposiutn1 Schevcningen,
Nether-lands, October 1990. Paper 33.
[5] D.R. Clark and B. Maskew. Calculation of Un-steady Rotor Blade Loads and Blade/Fuselage In-terference. In Second International Conference on Rotorcraft Basic Research, University of Mary-land, College Park, Maryland USA, February 1988.
[6] J .\-\'.Elliott, S.L. Althoff, and R.H. Sailey. Inflow
Measurement Made with a Laser Velocimeter on
a Hdicopter Model in Forward Flight. Technical
Memorandum TM 100541-100543, NASA
Lang-ley Research Center, Hampton, Virgina
23665-5225, 1988.
[7] A. Rottgermann, R. Behr, Ch. Schott!, and
S. Wagner. Calculation of Blade- Vortex
Inter-action of Rotary Wings in Incompressible Flow by an Unsteady Vortex-Lattice Method Including Free Wake Analysis. In Hackbusch W., editor, Notes on Numerical Fluid Mechanics, pages 153-166, Braunschweig, 1991. Vieweg Verlag.
[8] L. Zerle and S. Wagner. Progress Reports in
BRITE EURAM Aero 0011 C(A) 'SCIA' Project 1990-1992. Technical report, Institut fiir Luft-fahrttechnik und Leichtbau, Universitat der
Bun-deswehr Miinchen, 8014 Neubiberg, Germany,
1991.
Blade Panelisation 14 x 1
Local. blade own!;(! Coordinate System 8
/Real Blade y B
·--- ---
-·
---1
Lj _
_L_--1---1-
-l-- l-l-l Wll
l
~
Aocodynamic PanolisationCoordinate System K
~ rotor shaft I fuselage fixed
~ non rotating -rotor disk centered
Fig. 2. 1
y
Fig. 2.2
[9] H. Behr and S. Wagner. A Vortex-Lattice Method
for the Calculation of Vortex Sheet Roll-Up and ·wing- Vortex Inter-action. In E.H. Hirschel1
ed-itor 1 Finite Approximations in Fluid Aftchanics
II, volume 251 pages 1-13. F'ricdr. Vicwcg & Sohn1
I3raunschwcig und \Viesbadcn1 1989.
[10] L. Zcrlc and S. Wagner. Final Technical
Re-port BRITE EURAM Aero 0011 C{A) 'SCIA' Project 1990-1992. Technical report, lnstitut fiir Luftfahrttcchnik und Leichtbau, Universitiit
der Bundeswehr Miinchen, 8014 Neubiberg,
Ger-many, 1992.
[11] A. Lesching and S. Wagner. Theoretical Model to Calculate Aerodynamic Interference Effects be-tween Rotor and Wing of Tiltrotors. In Proceed-ings of the 16. European Rotorcraft Forum,
Gla.s-gow,UK, September 1990. Paper No. 11.2.
[12] O.A. Kandil. Steady and Unsteady
Incompress-ible Free- Wake Analysis. In L. Morino, editor, Computational Methods in Potential Aerodynam-ics, pages 631-677. Springer Verlag, Berlin, 1985.
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.
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3.ii
l_AMOA
Inflow Data
(Vertical to
T1p
Path Plane)Mean Rotor Inflow Data Comparison
c~cvmlerOO<"oo..r ~ .. nwn~ ~oo
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c Mean Rotor Inflow Data Comparison
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Mean Rotor Inflow Data CompaJison
.,
e ---<>-FW C~. Nll.!oua. - - - o - -FW •BO<:Jf---
--··---·--···--···---·--Mean Rotor Inflow Data Comparison
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Mean Rotor Inflow Data Comparison
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LAMDA
Inflow Data
(Vertical to Tip Path Plane)
Advance Ratio 0.23
Mean Rotor lnftow Data Comparison Crcuom!.,..~~-'IIP\:oo.ol;o.;l<'l:
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Mean Rotor Inflow Data Comparison
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Mean Rotor Inflow Data Comparison
co~""""""''"'" M.»u~ .. ~ '~"' 1)0 o""~'-
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Mean Rotor Inflow Data Comparison
~~ M.-..,._... f'oWon: 2-40 o.v ...
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Mean Rotor Inflow Data Comparison
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MUE
Inflow Data
(Parallel to Tip Path Plane and
xK- zK
Plane)Advance Ratio 0.15